Granule Weigh Fill Seal Production Line For Preformed Plastic Bags
The Granule Weigh Fill Seal Production Line is an automated pick-fill-seal system designed for packing granular products into preformed plastic bags. It is commonly used in factories, warehouses, and centralized packing units handling food and non-food granules. The line supports accurate weighing, controlled filling, and consistent sealing while reducing manual handling. Typical configurations handle filling ranges from small portions up to bulk packs, with output rates suited for medium to high-volume operations across the UAE, GCC, and wider Middle East and Africa region.
In UAE operations, including facilities in Dubai and Abu Dhabi, the system is often integrated downstream of processing or sorting lines. The equipment accommodates a wide bag size range and filling capacities typically between 5 g and 4,000 g, depending on the weighing module used. Packing speeds generally vary between 20 and 45 bags per minute, influenced by product flow characteristics and target weight.
The line is built with food-contact components in stainless steel and uses pneumatic and vacuum systems to ensure stable bag handling. PLC-based controls allow quick format changeovers and monitoring, making the system suitable for contract packers and in-house production units seeking predictable throughput and reduced operator dependency.
Technical Specifications
| Product Code | APR6-200, APR8-200 | APR6-300, APR8-300 | APR8-350 |
| Eqipment Material | 304 Stainless steel. | ||
| Pneumatic Component | SMC,AirTAC | ||
| Vacuum Component | Vacuum Generator(SMC) | ||
| Drive Mode |
Frequency Converison, motor drive
|
Servo motor drive | |
| Operation Interface | Touch Screen Language: English | ||
| Bag Materals | Heat Sealable film as PA/PE,PET/PE,AL film etc. | ||
| Bag sizes (mm) | W:70-200 L:100-300(date coding requires 140 length) | ARZ6-300: W:160-270 L:100-400ARZ8-300: W:160-300 L:100-400 | W:165-450 L:200-450 |
| Filling Range (gm) | 5-1500 | 5-4000 | 5-2500 |
| Packing speed (bags/min) | 20-45(depended on the prouct and filling weight) | 10-40(depended on the prouct and filling weight) | 20-25(depended on the prouct and filling weight) |
| Package accuracy | Error>±1% | - | |
| Weight (Kg) | ARZ6-200: 800 ARZ8-200: 1000 | ARZ6-300: 1500 ARZ8-300: 2000 | 1200 |
| Dimension LxWxH (mm) | ARZ6-200: 1475 X 1325 X 1480ARZ8-200: 1635 X 1455 X 1480 | ARZ6-300: 1585 X 1545 X 1600ARZ8-300: 1645 X 1645 X 1640 | 1804 X 1506 X 1800 |
| Total Power (Kw) | ARZ6-200: 1.5 ARZ6-200: 2.3 | 4 | |
| Driving Power Source | 380V Three-Phase Five-line 50Hz | ||
| Control Power Source | DC24V | ||
| Compress Air requirement | >0.45 m /min | >1.2 m /min | |
WEIGHER
| Product Code | AMHW-10H | AMHW-14H | AP3B101 | ASVFA1-100P |
| Type | Weigher | Weigher | Auger | Auger |
| Filling Range (gm) | 10 ~2,000 gm | 10 ~ 5,000 gm | 10 ~ 2,000 gm | 100 ~ 1,000 ml |
| Accuracy (gm) | ±0.5-1 gm | ±0.1 ~ 2 gm | ±0.1 ~ 2 gm | ±0.1 ~ 2 gm |
| Max. speed (Drops per min) | 70 | 120 | 12 ~ 40 | 10 ~ 30WPM |
| Power supply | 220V, 50Hz, 1.5KW | 220V, 50 Hz, 2 KW | 3P/220V-4150/ 50/60Hz 1.9KW | - |
| Hopper volume (L) | 2.4 | 1.3 | 50 | - |
| Monitor | - | 7" | - | - |
Applications
Key Features
- Automated pick, open, fill, and seal sequence for preformed plastic bags
- Compatible with multihead or auger weighing systems for granules
- Typical output range of 20–45 bags per minute, product dependent
- Supports filling weights from small portions up to bulk packs
- PLC and HMI control for recipe storage and operational monitoring
- Vacuum-assisted bag handling to prevent misfeeds or partial opening
- Food-contact parts manufactured from stainless steel
- Quick bag size changeover with minimal mechanical adjustment
Granule Weigh Fill Seal Production Line For Preformed Plastic Bags
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Frequently Asked Questions
In UAE operations, this line is typically used for dates, nuts, rice, pulses, pet food, sugar, and plastic granules. Warehouses and factories in Dubai and Sharjah favor it for products that require accurate weighing and clean handling. The system performs well with free-flowing and semi-free-flowing granules when properly configured.
The line is designed to connect downstream of sorting, roasting, drying, or conveying systems using elevators or hoppers. In Abu Dhabi and Dubai facilities, it is commonly synchronized with upstream weighers and conveyors via PLC signals, allowing stable material flow without interrupting existing production layouts.
Typical output ranges between 20 and 45 bags per minute, depending on product flow, bag size, and target weight. In UAE distribution centers, operators often run the system below maximum speed to maintain consistency during long shifts and to accommodate mixed SKU production.
If a bag is not opened correctly or is misaligned, the system automatically skips filling and sealing for that cycle. This prevents spillage and allows the bag to be reused. Such logic is particularly useful in GCC operations where pouch costs and material control are closely monitored.
Routine maintenance includes cleaning product contact parts, checking pneumatic lines, inspecting vacuum generators, and verifying sealing jaws. In Middle East climates, regular inspection of air quality and moisture control is important to maintain stable performance during extended operating hours.
Yes. The system is built for continuous industrial operation with stainless steel contact surfaces and robust pneumatic components. Many UAE factories operate the line across multiple shifts, provided routine inspections and preventive maintenance schedules are followed.
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