Mixer / Blender
The Mixer / Blender is a horizontal ribbon-type mixing unit designed for uniform blending of powders, granules, and semi-cohesive materials in industrial environments. It is commonly used in factories, production floors, and processing facilities across the UAE and wider GCC region. The system supports batch mixing operations where consistency, repeatability, and controlled discharge are required. Typical configurations handle working volumes from 200 L to 2000 L with stable rotational speeds around 46 rpm, supporting reliable material circulation and even distribution.
In UAE processing plants located around Dubai and Sharjah, the mixer is commonly integrated upstream of filling, dosing, or conveying systems. It supports batch preparation for food ingredients, chemical compounds, agricultural additives, and pharmaceutical intermediates. Effective batch volumes range from 200 L to 2000 L, with discharge handled through a centrally mounted pneumatic or manual flap valve designed to avoid residue buildup.
The stainless-steel construction allows use in controlled industrial zones, while optional thermal jackets enable heating or cooling when process conditions require temperature control. Access panels and hinged covers simplify cleaning and ribbon replacement, reducing downtime during routine maintenance.
Technical Specifications
| Product Code | AMBT-200 | AMBT-300 | AMBT-500 | AMBT-1000 | AMBT-1500 | AMBT-2000 |
| Effective Volume | 200 | 300 | 500 | 1000 | 1500 | 2000 |
| Fully Volume | 284L | 404L | 692L | 1286L | 1835L | 2475L |
| Turning Speed | 46rpm | |||||
| Total Weight | 250kg | 350kg | 500kg | 700kg | 1000kg | 1300kg |
| Total Power | 4kw | 5.5kw | 7.5kw | 11kw | 15kw | 22kw |
| Length（TL） | 1370 | 1550 | 1773 | 2394 | 2715 | 3080 |
| Width（TW） | 834 | 970 | 1100 | 1320 | 1397 | 1625 |
| Height（TH） | 1647 | 1655 | 1855 | 2187 | 2313 | 2453 |
| Length（BL） | 888 | 1044 | 1219 | 1500 | 1800 | 2000 |
| Width（BW） | 554 | 614 | 754 | 900 | 970 | 1068 |
| Height（BH） | 637 | 697 | 835 | 1050 | 1155 | 1274 |
| Radius(R) | 277 | 307 | 377 | 450 | 485 | 534 |
| Power Supply | 3P AC208-415V 50/60Hz | |||||
Key Features
- Horizontal U-shaped mixing vessel with dual spiral ribbon shaft
- Batch working volumes available from 200 L to 2000 L
- Convective mixing pattern for powders and cohesive blends
- Central bottom discharge valve with arc profile to prevent residue
- Fully stainless steel construction with SS304 contact parts
- Optional liquid spray or dosing port on top cover
- Hinged lid design for inspection, cleaning, and servicing
- Optional heating or cooling jacket using steam or water
Mixer / Blender
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Frequently Asked Questions
This mixer is commonly used for dry powders, granular blends, and cohesive materials such as food ingredients, chemical compounds, and agricultural additives. In UAE production units around Dubai and Sharjah, it is often applied where uniform batch blending is required before filling, conveying, or secondary processing, including limited liquid or paste addition.
The mixer uses a dual-spiral ribbon design where the outer ribbon moves material inward and the inner ribbon pushes it outward. This creates continuous convective circulation, reducing dead zones. In practice, this design ensures even distribution of components during each cycle, especially for powders with varying bulk densities.
For UAE industrial operations, the mixer typically supports effective working volumes from 200 to 2000 liters. This range allows flexibility for pilot batches as well as regular production runs, making it suitable for food processing plants, chemical workshops, and formulation units across the GCC region.
Yes, the mixer is often installed upstream of screw feeders, fillers, or transfer conveyors. In integrated production lines, the bottom discharge valve enables controlled material release, supporting consistent downstream flow without manual handling, which is important for continuous warehouse and factory operations.
The mixer is equipped with an arc-profile bottom discharge valve that minimizes material retention. This design helps prevent buildup during frequent open-close cycles. In addition, the U-shaped vessel and ribbon geometry reduce dead corners, simplifying cleaning between batches.
Routine maintenance involves periodic inspection of ribbon shafts, seals, and discharge valves. In UAE industrial settings, operators usually clean the vessel after batch changes and check fasteners and bearings at scheduled intervals. Hinged covers and removable components support faster servicing with minimal downtime.
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