Liquid Measure-Fill-Seal Production Line For Preformed Plastic Bags
The Liquid Measure Fill Seal Production Line is an automated packaging system designed to dose, fill, and seal liquid products into preformed plastic bags. It is commonly deployed in food processing plants, FMCG factories, and industrial packing zones across the UAE and wider MEA region. The line supports consistent liquid handling with controlled filling volumes and stable sealing performance. Typical outputs range up to 20–45 bags per minute, with filling capacities extending from small-volume packs to higher-weight liquid products, depending on configuration and product viscosity.
In UAE facilities operating in Dubai and Sharjah, the system integrates smoothly with upstream storage tanks and downstream inspection or cartoning equipment. PLC-based controls allow operators to adjust fill volume, cycle timing, and sealing parameters without mechanical intervention. The line is suitable for continuous production in temperature-controlled environments as well as general factory floors.
Non-power operating parameters typically include filling ranges from 5 g up to 4,000 g and production speeds dependent on pouch size and liquid flow characteristics. Stainless steel product-contact components support hygiene standards required for food and chemical packaging. The automated reject logic prevents filling when pouches are not opened correctly, minimizing product loss and bag waste in high-volume UAE operations.
Technical Specifications
| Product Code | APR6-200, APR8-200 | APR6-300, APR8-300 | APR8-350 |
| Eqipment Material | 304 Stainless steel. | ||
| Pneumatic Component | SMC,AirTAC | ||
| Vacuum Component | Vacuum Generator(SMC) | ||
| Drive Mode |
Frequency Converison, motor drive
|
Servo motor drive | |
| Operation Interface | Touch Screen Language: English | ||
| Bag Materals | Heat Sealable film as PA/PE,PET/PE,AL film etc. | ||
| Bag sizes (mm) | W:70-200 L:100-300(date coding requires 140 length) | ARZ6-300: W:160-270 L:100-400ARZ8-300: W:160-300 L:100-400 | W:165-450 L:200-450 |
| Filling Range (gm) | 5-1500 | 5-4000 | 5-2500 |
| Packing speed (bags/min) | 20-45(depended on the prouct and filling weight) | 10-40(depended on the prouct and filling weight) | 20-25(depended on the prouct and filling weight) |
| Package accuracy | Error>±1% | - | |
| Weight (Kg) | ARZ6-200: 800 ARZ8-200: 1000 | ARZ6-300: 1500 ARZ8-300: 2000 | 1200 |
| Dimension LxWxH (mm) | ARZ6-200: 1475 X 1325 X 1480ARZ8-200: 1635 X 1455 X 1480 | ARZ6-300: 1585 X 1545 X 1600ARZ8-300: 1645 X 1645 X 1640 | 1804 X 1506 X 1800 |
| Total Power (Kw) | ARZ6-200: 1.5 ARZ6-200: 2.3 | 4 | |
| Driving Power Source | 380V Three-Phase Five-line 50Hz | ||
| Control Power Source | DC24V | ||
| Compress Air requirement | >0.45 m /min | >1.2 m /min | |
WEIGHER
| Product Code | AMHW-10H | AMHW-14H | AP3B101 | ASVFA1-100P |
| Type | Weigher | Weigher | Auger | Auger |
| Filling Range (gm) | 10 ~2,000 gm | 10 ~ 5,000 gm | 10 ~ 2,000 gm | 100 ~ 1,000 ml |
| Accuracy (gm) | ±0.5-1 gm | ±0.1 ~ 2 gm | ±0.1 ~ 2 gm | ±0.1 ~ 2 gm |
| Max. speed (Drops per min) | 70 | 120 | 12 ~ 40 | 10 ~ 30WPM |
| Power supply | 220V, 50Hz, 1.5KW | 220V, 50 Hz, 2 KW | 3P/220V-4150/ 50/60Hz 1.9KW | - |
| Hopper volume (L) | 2.4 | 1.3 | 50 | - |
| Monitor | - | 7" | - | - |
Key Features
- Automatic filling and sealing of preformed plastic bags
- Supports low-viscosity and thick liquid products
- Typical output up to 20–45 bags per minute
- PLC-controlled filling volume and cycle timing
- Stainless steel liquid contact components for hygiene
- Automatic pouch detection to prevent misfills
- Compatible with PA/PE, PET/PE, and aluminum laminate bags
- Touchscreen HMI for parameter adjustment
Liquid Measure-Fill-Seal Production Line For Preformed Plastic Bags
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Frequently Asked Questions
The line is designed for free-flowing and semi-viscous liquids such as sauces, oils, syrups, beverages, and cleaning liquids. In UAE factories, especially around Dubai and Sharjah, it is commonly used where consistent dosing and leak-free sealing are required for retail or bulk distribution formats.
Filling accuracy is controlled through programmable liquid dosing units managed by the PLC. Flow rate, fill time, and cut-off timing are calibrated based on product behavior. This setup allows stable operation during long production runs typical in UAE industrial environments.
Yes. The line is designed to connect directly with upstream liquid tanks, pumps, or mixers. Many UAE users integrate it into existing processing layouts without major structural changes, allowing smooth product transfer and synchronized filling cycles.
The system includes pouch detection sensors and logic that prevent filling or sealing if a bag is not opened correctly. This helps avoid spills, reduces wastage, and protects operators—an important consideration in high-throughput UAE packaging operations.
Routine maintenance mainly involves cleaning liquid contact parts, checking seals, and inspecting pneumatic components. In UAE climates, regular inspection of hoses and fittings is recommended to ensure consistent performance during continuous shifts.
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