Omega Plus With Wirecut Depositor
The Omega Plus With Wirecut Depositor is a programmable confectionery depositing system designed for controlled portioning of soft and hard dough products. It is widely used in bakery production units and food manufacturing facilities across the UAE and the wider GCC and Middle East region. The system supports tray widths up to 400 mm or 450 mm and operates at approximately 18 cycles per minute, enabling consistent output with programmable weight and shape control.
The Omega Plus With Wirecut Depositor is engineered for automated forming and wire-cutting of dough-based products including cookies, biscuits, sponge bases, and layered confectionery items. The integrated wirecut mechanism ensures clean separation of firm dough masses while maintaining dimensional accuracy.
In commercial bakeries in Dubai and large-scale food production facilities in Abu Dhabi, this equipment is typically positioned after mixing and before baking stages. The forward and reverse conveyor movement, combined with vertical depositing motion up to 80 mm, replicates manual piping patterns while maintaining uniformity.
The system accommodates trays up to 400 mm or 450 mm in width, with hopper capacities ranging from 31 to 41 litres depending on configuration. It supports up to 650 programmable recipes for repeatable batch production. Stainless steel fabrication and mobile castor-mounted design allow relocation within production zones while meeting hygiene and washdown requirements common in UAE food plants.
Technical Specifications
| Product Coode | Omega Plus 400 |
Omega Plus 450 |
|---|---|---|
| Height (mm) | 1541 | 1541 |
| Height to extended hopper (mm) | 1450 | 1450 |
| Height with lid open extended hopper (mm) | 1980 | 1980 |
| Depth (mm) | 881 | 881 |
| Table width (mm) | 1200 | 1200 |
| Weight with soft hopper fitted (kg) | 197 | 204 |
| Weight with hard hopper fitted (kg) | 210 | 224 |
| Approx. Cycles per minute (mix dependant) | 18 | 18 |
| Extended hopper capacity soft dough (litre) | 36 | 41 |
| Extended hopper capacity hard dough (litre) | 31 | 35 |
| Minimum distance between trays (mm) | 50 | 50 |
| Maximum vertical travel (mm) | 80 | 80 |
| Maximum programme storage | 650 | 650 |
| No of languages | 16 | 16 |
| Electrics | ||
| Power Supply | Single phase, 13A maximum load. Suitable for 110v, 200v, 230v and 240v, 50-60Hz | |
| Maximum power rating | 2.5kW single phased fused at 13A | |
| Noise level | Less than 85db | |
Key Features
- Integrated wirecut assembly for accurate cutting of hard dough products
- Supports trays up to 400 mm and 450 mm widths
- Stores up to 650 programmable production recipes
- Approximate 18 cycles per minute depending on dough type
- Maximum vertical depositing travel of 80 mm
- Extended hopper capacity up to 41 litres
- Forward and reverse conveyor movement with synchronized depositing
- Single-phase electrical configuration suitable for standard bakery installations
- Stainless steel frame for hygienic food processing environments
- Lockable castors for controlled positioning within production areas
Omega Plus With Wirecut Depositor
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Frequently Asked Questions
The integrated wirecut assembly is designed to slice through firm and high-fat dough formulations without deforming shape. In commercial bakeries in Dubai and industrial units across the UAE, it maintains consistent cut definition at approximately 18 cycles per minute, supporting structured cookie and biscuit output while minimizing sticking or tailing.
The system accommodates trays up to 400 mm and 450 mm wide, making it compatible with standard rack oven trays used across the UAE and wider GCC region. This allows seamless integration into existing production lines without modification to downstream proofing or baking equipment.
Yes. The Omega Plus With Wirecut Depositor is engineered to process soft sponge mixes as well as structured dough blends. Hopper configurations and programmable settings allow controlled portioning for varied recipes commonly produced in UAE food manufacturing and regional export operations.
The depositing head offers up to 80 mm of vertical movement. This enables layered forming and controlled height adjustment while reducing surface drag. In high-output bakery environments in Abu Dhabi, it supports repeatable geometry across multiple tray loads.
The stainless steel frame and programmable control interface are built for structured daily production. With storage for up to 650 product programs, operators can shift between SKUs efficiently, supporting continuous bakery production in UAE manufacturing facilities.
In Gulf climates, routine inspection of wire tension, hopper seals, and conveyor alignment is recommended. Stainless steel construction supports washdown cleaning, and regular lubrication of moving assemblies helps maintain precision in UAE industrial conditions.
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