Automatic Dual Head Inline Filler
The Automatic Dual Head Inline Filler is a high-throughput auger-based filling system designed for continuous dosing of powders and granular materials into containers. It is typically installed in factories, processing units, and packaging lines where increased output and consistent fill control are required. The dual-head configuration supports parallel filling operations, allowing throughput of 50–70 containers per minute with a working fill range from 1 g up to 2,000 g. This system is widely used across UAE, GCC, and broader Middle East and Africa industrial environments.
In manufacturing and packaging facilities across Dubai and Abu Dhabi, the Automatic Dual Head Inline Filler is commonly positioned after container infeed systems and before capping or sealing units. The machine supports multiple working configurations, with filling capacities ranging from 1–500 g to 1–2,000 g, depending on model selection and auger setup. Typical operational output reaches 50–70 bottles per minute, making it suitable for medium to high-volume production lines.
The stainless steel construction and quick-release hopper design support regular cleaning without tools. Stored parameter settings through the PLC interface allow operators to manage product changeovers efficiently, which is important in UAE facilities handling varied SKUs within shared production lines.
Key elements of this system include: 1. Two Filling Heads: This dual-head feature is the core of the system, adept at dispensing the exact amount of product into containers, effectively doubling the speed and capacity of the filling process.
2. Motorized Chain Conveyor: This standalone element, built on a solid, stable frame base, diligently transports and positions containers for the filling operation.
3. Necessary Accessories: Integral to the smooth running of the production line, these tools facilitate the swift transition of filled containers to the next stages of your process, such as capping, labeling, and more.
Technical Specifications
| Product Code | APDH-Q1-S100 | APDH-Q1-S160 |
| Working position | 2 lines + 2 fillers | 2 lines + 2 filler |
| Filling weight | 1 - 500g | 1 - 2000g |
| Filling Accuracy | ≤ 100g, ≤±1.5%; 100 – 500g, ≤±1% | ≤ 100g, ≤±1.5%; 100 – 500g, ≤±1%; 500 – 2000g, ≤±0.5% |
| Filling Speed | 50 – 70 bottles per min | |
| Power supply | 3P AC208-415V 50/60Hz | |
| Air Supply | 6 kg/cm2 0.05m3/min | |
| Total Power | 2.0Kw | 2.6Kw |
| Total Weight | 240kg | 400kg |
| Overall Dimensions | 1185×940×1930mm | 2000×1050×2030mm |
| Hopper Volume | 45L | 85L |
Key Features
- Dual auger filling heads for parallel container dosing
- Servo-driven screw control for consistent fill accuracy
- Inline chain conveyor for synchronized container movement
- Configurable filling range from gram-level to 2 kg
- PLC and touch screen control with recipe memory
- Quick-disconnect hopper for tool-free cleaning
- Adjustable filling height via mechanical handwheel
- Stainless steel structure for industrial processing use
Automatic Dual Head Inline Filler
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Frequently Asked Questions
UAE factories often operate under tight production schedules, especially in food and chemical sectors. A dual head inline filler allows two containers to be filled simultaneously, increasing output without extending conveyor length. This setup is commonly used in facilities around Dubai and Abu Dhabi where space efficiency and throughput must be balanced.
The machine performs well with dry, free-flowing to moderately dense powders. Materials such as food ingredients, additives, and detergents are commonly handled. In GCC environments, auger speed and fill timing are adjusted to manage humidity-related flow variations while maintaining dosing stability.
The filler is installed inline between container infeed and downstream capping or sealing units. UAE plants typically synchronize conveyor speed with upstream and downstream equipment, allowing the dual filling heads to operate without disrupting overall line balance.
Operators usually monitor auger wear, container alignment, and sensor response at shift changes. In UAE facilities running extended hours, regular inspection helps maintain consistent filling accuracy and prevents downtime caused by powder buildup or misalignment.
The quick-release hopper and stainless steel contact parts allow tool-free cleaning. In food and pharmaceutical plants, daily cleaning of product-contact components is common practice to meet hygiene and cross-contamination control requirements.
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