Auto Dual Filler with Online Weighing

The Auto Dual Filler with Online Weighing is an auger-based filling system designed for high-precision powder dosing using dual fillers with integrated real-time weight verification. It is typically used in factories, canning lines, and controlled packaging environments where strict weight accuracy and repeatability are required. The machine supports fill ranges from 100 g to 2,000 g and operates at speeds exceeding 50 containers per minute, depending on product characteristics. It is widely deployed across UAE, GCC, and broader Middle East and Africa industrial operations.



This machine performs continuous inline filling using a dual-filler configuration consisting of a main filler and an assist filler, combined with an online weighing and tracing system. Material is dispensed in stages, allowing coarse filling followed by fine correction based on live weight feedback. This approach improves dosing accuracy while reducing material loss and rework.

In production facilities across Dubai and Sharjah, the Auto Dual Filler with Online Weighing is commonly integrated into can-packing lines handling food powders, additives, and formulated blends. Containers are indexed and transferred through vibration, filling, weighing, and verification stages under centralized PLC control. Typical container compatibility ranges from Ø60–135 mm diameter and 60–260 mm height, allowing flexibility for multiple packaging formats.

The stainless steel structure, split hopper design, and horizontal layout support efficient cleaning and stable operation. Online weighing enables automatic correction for density variation, making the system suitable for UAE plants managing high-value powders and regulated production workflows.

Technical Specifications


Product Code APDH-Q3-D
Dosing mode Dual filler filling with online weighing
Filling weight 100 - 2000g
Filling Accuracy 100-500g, ≤±1g; ≥500g,≤±2g
Container Size Φ60-135mm; H 60-260mm
Filling Speed Above 50 cans/min(#502),Above 60 cans/min(#300 ~ #401)
Power supply 3P AC208-415V 50/60Hz
Air Supply 6kg/cm 0.2cbm/min
Total Power 3.4 kw
Total Weight 450kg
Overall Dimensions 2650×1040×2300mm
Hopper Volume 50L(Main) 25L (Assist)

Applications


Key Features


  • Dual auger fillers with main and assist dosing configuration
  • Integrated online weighing with real-time weight correction
  • Filling range from 100 g to 2,000 g
  • High-speed operation exceeding 50 containers per minute
  • Servo-controlled auger screws for stable material flow
  • PLC and touch screen interface with centralized line control
  • Split stainless steel hopper for easy cleaning access
  • Dust collection interface for cleaner working environment
Auto Dual Filler with Online Weighing
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Frequently Asked Questions


Online weighing is preferred when tight weight tolerances are required across high-value powders. In UAE factories handling food ingredients or additives, especially in Dubai and Sharjah, real-time weighing allows automatic correction during filling, reducing overfill, rejects, and manual verification workload.

The main filler performs bulk dosing while the assist filler adjusts the final weight based on live measurement. This staged approach helps UAE operators manage density variation caused by humidity or powder settling, which is common in GCC industrial environments.

Most UAE facilities achieve above 50 containers per minute under stable conditions. Actual output depends on container size, powder flow, and target weight. Plants usually prioritize accuracy and traceability over maximum speed, particularly for regulated products.

The machine is installed inline between container infeed and downstream sealing or labeling equipment. UAE manufacturers often integrate it into straight-line layouts, allowing vibration, filling, weighing, and discharge to operate under a single control system.

Daily cleaning of hoppers and auger contact parts is common, especially in food and pharmaceutical plants. Weekly checks typically include load cell verification, auger alignment, and dust extraction points to maintain consistent weighing performance.

We Supply To


Abu Dhabi Sharjah Ajman Fujairah Ras al Khaimah Umm al Quwain Al Ain Dubai Dammam Al Ahsa Jubail Al Qatif Riyadh Jeddah Sohar Dhahran Salalah Ibri Sur Nizwa Muscat Kuwait Qatar Bahrain Egypt Jordan Lebanon Mali Maldives Mauritius Barka
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