Automatic Inline Filler
The Automatic Inline Filler is an auger-based powder and granule filling system designed for continuous container filling within production lines. It is commonly used in factories, packaging halls, and processing facilities where consistent dosing and controlled throughput are required. The machine supports inline operations with conveyor-driven container movement and auger-controlled dispensing. Typical output ranges between 15 and 40 containers per minute, with filling capacities covering 1 g up to 5,000 g, depending on configuration. It is widely applied across UAE, GCC, and broader Middle East and Africa industrial environments.
In production facilities across Dubai and Sharjah, the Automatic Inline Filler is typically integrated between container infeed systems and downstream capping or labeling machines. It supports filling ranges from 1–500 g or 10–5,000 g, depending on the auger and hopper configuration, and operates efficiently within standard industrial utility limits.
The stainless steel structure and quick-release hopper design allow routine cleaning without tools, supporting regulated processing environments. Parameter storage through the PLC interface enables operators to recall product-specific settings, which is useful in UAE plants handling multiple SKUs within the same shift.
1. Filling Head: The heart of the system, responsible for dispensing the exact quantity of product into the containers.
2. Motorized Chain Conveyor: Independently driven, this component is mounted on a robust, secure frame base. Its role is to seamlessly transport and position containers for the filling process.
3. Accessory Equipments: These are integral to the system, aiding in swiftly moving filled containers towards subsequent equipment in your production line, such as cappers, labelers, and so forth.
Technical Specifications
| Product Code | APDH-Q1-D100 | APDH-Q1-D160 |
| Dosing mode | Directly dosing by auger | Directly dosing by auger |
| Filling weight | 1 - 500g | 10 - 5000g |
| Filling Accuracy | ≤ 100g, ≤±2%； 100 – 500g, ≤±1% | ≤ 500g, ≤±1%; >500g, ≤±0.5% |
| Filling Speed | 15 – 40 bottles per min | |
| Power supply | 3P AC208 - 415V 50/60Hz | |
| Air Supply | 6 kg/cm2 0.05m3/min | 6 kg/cm2 0.05m3/min |
| Total Power | 1.2Kw | 1.6Kw |
| Total Weight | 160kg | 300kg |
| Overall Dimensions | 1500×760×1850mm | 2000×970×2030mm |
| Hopper Volume | 25L | 50L |
Key Features
- Auger-based dosing system for powders and fine granules
- Servo motor driven screw for controlled and repeatable filling
- Inline chain conveyor for continuous container movement
- Filling range configurable from low-gram to multi-kilogram weights
- PLC and touch screen interface with recipe memory support
- Quick-disconnect hopper for tool-free cleaning access
- Adjustable filling height using mechanical handwheel
- Stainless steel construction for industrial and hygienic use
Automatic Inline Filler
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Frequently Asked Questions
In the UAE, this machine is commonly used in food processing, pharmaceutical, and chemical production lines operating in industrial zones around Dubai and Sharjah. It fits well in inline setups where containers move continuously through filling, capping, and labeling without manual repositioning.
The auger screw is driven by a servo motor, allowing controlled rotation speed and dosing time. This helps manage both free-flowing and semi-dense powders commonly handled in GCC facilities, reducing bridging issues and maintaining repeatable fill weights across shifts.
Under stable conditions, operators typically achieve between 15 and 40 containers per minute. Actual throughput depends on container size, fill weight, and powder behavior. UAE plants often balance speed with accuracy rather than running at maximum conveyor velocity.
The inline conveyor allows direct connection to capping and labeling machines. In many UAE facilities, the filler is synchronized with cap feeders and labelers, enabling continuous flow while maintaining container spacing and minimizing line stoppages.
Routine tasks include cleaning the hopper, inspecting the auger for wear, and checking servo and sensor alignment. In UAE operations running multiple SKUs, cleaning is often performed daily, while mechanical inspections are scheduled weekly to prevent unplanned downtime.
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