Sugar/Granule Weigh Filler (upto 2kg, 5kg, 10kg)
The Sugar Granule Weigh Filler is a vertical form fill seal–based packing system used to accurately weigh and fill free-flowing granular products into sealed pouches. It is commonly installed in food processing plants, packaging units, and distribution facilities across the UAE and wider GCC. Designed to support consistent portion control, the system handles pack sizes up to 2 kg, 5 kg, and 10 kg, with operating speeds reaching up to 60 bags per minute depending on configuration. It suits laminated film packaging with controlled bag dimensions and stable output across long production cycles.
The machine is typically deployed in continuous-run environments including food factories, contract packing lines, and bulk repacking operations in Dubai and Sharjah, where accuracy and repeatability are operational priorities.
Bag formats can be adjusted within a working range of 75–490 mm bag width and 50–600 mm bag length, depending on the selected model. Film handling supports widths from 500 mm to 1000 mm, enabling multiple pouch sizes on a single line.
Servo-assisted sealing and pneumatic actuation maintain pouch integrity during high-speed cycles, while touchscreen PLC control allows operators to manage recipes, bag dimensions, and speed limits with minimal intervention. The system integrates easily with upstream conveyors and downstream inspection or collection tables used in UAE packaging facilities.
Technical Specifications
| Product Code | AP500 | APHS720 | AM(H)800 | AL-M(H)1000 |
| Max.film width (mm) | 500 | 720 | 800 | 1000 |
| Bag width (mm) | 75-240 | 110-350 | 160-390 | 240-490 |
| Bag length (mm) | 50-300 | 100-450 | 100-480 | 100-600 |
| Max.Packing speed (bpm) | Max. 60 | upto 60 | upto 30 | upto 25 |
| Bag weight (Kg) | upto 2 | upto 5 | upto 5 | upto 10 |
| Power supply | 220 V 50 Hz 3.5KW | 220V, 50HZ, 4KW | 220V, 50Hz, 4.5KW | 220V, 50Hz, 5KW |
| Air requests | 0.3M3/min, 0.6Mpa | 0.35m3/min, 0.8Mpa | 0.7m3/min, 0.6Mpa | 0.6m3/min, 0.6Mpa |
| Product Code | AMHW-10H | AMHW-14H | AJX2000 |
| Type | Weigher | Weigher | Weigher |
| Number of heads | 10 | 14 | 4 |
| Accuracy | ±0.5-1 gm | ±0.1 ~ 2 gm | ±0.1 ~ 2 gm |
| Weighing Range (gm) | 10 ~ 2,000 | 10 ~ 5,000 | 100 ~ 10,000 |
| Max. speed (Drops per min) | 70 | 120 | 30-40 |
| Power supply | 220V,50Hz 1.5KW | 220V, 50 Hz, 2KW | 220V, 50 Hz, 0.5 KW |
| Hopper volume (L) | 1.3 | 1.3 | 1.3 |
| Monitor (HMI) | 7" | 7" | 7" |
Applications
Key Features
- Compatible with VFFS configurations for granular and crystalline products
- Supports pack weights up to 2 kg, 5 kg, and 10 kg
- Multihead and linear weigher options using load-cell sensing
- Film width handling from 500 mm to 1000 mm
- Bag size adjustment without extensive mechanical changeover
- PLC-based HMI for recipe control and monitoring
- Pneumatic and servo-driven sealing assemblies
- Optional nitrogen flushing and gusset pouch devices
Options:
Nitrogen gas flush valve, gusset device, air expeller, hole punch device, tear notch device, auto film tracking device, 4 line folding device, special sealing jaws, safety switch, relay, full SS body, material stopper, bag support, vacuum packing device
Auxiliary Equipment:
Platform stand (to place the weigher over the bagging machine), Extra former assembly, infeed and outfeed conveyors, collection table, thermal barcode printer.
DISCLAIMER:
The widths indicated are suggestive. Alterations if any can be incorporated if so desired by the customer. The outputs furnished above are for Laminated Films/Continuous sealing. The output and accuracy will marginally vary with the packing range, Bulk Densities of the product, Type, and quality of the film.
Sugar/Granule Weigh Filler (upto 2kg, 5kg, 10kg)
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Frequently Asked Questions
This machine is commonly used in food processing plants, contract packaging units, and distribution-linked facilities handling sugar, rice, pulses, or dry mixes. In locations such as Dubai and Sharjah, it is often installed where consistent weight control, sealed pouches, and continuous production are required for retail or bulk supply.
The system uses load-cell-based weighing heads that measure product portions before discharge into the pouch. Accuracy is maintained through controlled vibration, calibrated sensors, and synchronized drop timing. Performance can vary slightly based on product flow characteristics, bulk density, and film behavior, which are commonly evaluated during commissioning.
Yes. The machine is designed for extended operating hours typical in UAE packaging facilities. Its rigid frame, servo-assisted sealing, and pneumatic components allow stable performance during long production cycles, provided routine checks on air pressure, film alignment, and hopper cleanliness are followed.
Regular tasks include cleaning product contact parts, inspecting load sensors, checking sealing jaws, and verifying air supply stability. In UAE factories, weekly preventive checks and periodic calibration are standard practice to ensure consistent output and to avoid unplanned downtime.
The system is designed to integrate with incline feeders, take-away conveyors, inspection units, and collection tables. In Abu Dhabi and other industrial zones, it is commonly installed as part of a complete VFFS line without major layout changes, as long as space and height requirements are considered.
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