Automatic Bundling Machine
The Automatic Bundling Machine is a secondary packaging system used to group filled bags into sealed LDPE bundles for easier handling and transport. It is typically installed in food factories, warehouse packing floors, and integrated logistics lines across the UAE and wider GCC. The Bundling Machine supports bundle weights up to 25 kg and processes primary bags at rates of up to 100 packs per minute, addressing operational needs where labor reduction, consistent bundle formation, and stable downstream logistics are required.
The system forms bundles in one or two columns using polyethylene film, handling formats such as multiple 1 kg, 2 kg, or larger pack combinations within defined dimensional limits of up to 450 mm width and 600 mm height. It operates at 6–8 bundling cycles per minute, while synchronizing with up to two upstream packaging machines. Industrial-grade pneumatic and electrical components support continuous operation, while PLC-based controls allow operators to adjust bundle size, film feed, and synchronization settings without interrupting production. The machine fits well into UAE packaging lines focused on automation, manpower optimization, and consistent output.
Technical Specifications
| Product Code | BVM1300 | BVM1300-L5 |
| Packing | Polyethylen | |
| Infeed Speed | 100 packs / dk | 25 - 30 packs/min |
| Maximum Weight | 25 kg | |
| Maximum Width | 450 mm. | |
| Maximum Height | 600 mm. | |
| Machine Width | 1823 mm. | 1885 mm. |
| Machine Depth | 1746 mm. | 1746 mm. |
| Machine height | 2764 mm. | 2835 mm. |
| Machine weight | 1100 kg. | 1150 kg. |
| Pneumatic system | Festo | Festo - Schneider |
| Electrical system | 7 kW - 3FAZ - 380 V - 50 Hz | |
| Electrical consumption | 4 kW/h | |
| Elektrical equippment | Siemens - Schneider | |
| PLC System | Siemens - Schneider | |
| Operating control panel | Siemens - Schneider | |
| Air pressure | 6-8 bar | |
| Air consumption | 5 lt/min | |
| Maximum film diameter | 500 mm. | |
| Maximum film width | 1250 mm. | |
Key Features
- Automatic secondary bundling for filled primary packs
- Handles bundle weights up to 25 kg
- Processes up to 100 primary bags per minute
- LDPE film wrapping for one or two column bundles
- PLC-controlled operation with touch panel interface
- Synchronizes with one or two upstream bagging machines
- Industrial pneumatic and electrical components
- Designed for continuous warehouse and factory use
General Specifications:
- Full automatic machine with CE certification.
- The compact design with elektrical box.
- Very user-friendly PLC system, touchpad control panel.
- It is possible to synchronized with 2 automactic packaging machines with the production.
- To change the film roll and the forming set is very simple and fast.
- Easy to use and most of the function can be controlled on the PLC.
Automatic Bundling Machine
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Frequently Asked Questions
In the UAE, bundling machines are usually installed after VFFS or bag-filling machines within food factories, packing halls, or warehouse dispatch areas. Facilities in Dubai and Sharjah commonly use them before palletizing to ensure uniform bundle sizes for storage, transport, and export across the GCC and MEA region.
The machine replaces manual grouping and wrapping of bags by automatically forming and sealing bundles. In UAE facilities, this often reduces reliance on multiple operators per shift, improves consistency, and lowers handling errors, especially in high-volume environments processing sugar, flour, or rice.
While the system can process up to 100 primary bags per minute, UAE plants typically balance speed with downstream capacity. Practical output depends on bundle configuration and synchronization with upstream machines to avoid congestion or idle time.
The machine is usually synchronized with one or two upstream packaging machines and connected to discharge conveyors. In Abu Dhabi industrial zones, integration often includes pallet conveyors or stretch wrapping systems to maintain a continuous logistics flow.
Routine maintenance includes checking sealing jaws, film tracking, pneumatic pressure, and PLC diagnostics. UAE facilities often follow weekly inspection schedules due to continuous operation and dust from food products, helping prevent unplanned stoppages.
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