Sauce-Ketchup Packaging Machines
The Sauce Ketchup Packaging Machine is an automatic liquid sachet system used to portion, fill, and seal sauces and viscous condiments in flexible packaging. It is commonly installed in food factories, processing units, and central packing areas where repeatable dosing and clean sealing are required. The machine supports adjustable fill volumes and stable output ranges suited for continuous operation. Designed for UAE, GCC, and wider Middle East production environments, it handles heat-sealable films while maintaining consistent pouch length and seal integrity across shifts.
In UAE food manufacturing zones such as Dubai and Sharjah, the machine is typically integrated upstream of cartoning or secondary packing lines. It aligns with conveyor-based workflows and can run independently or as part of a larger packaging cell. Stepless bag-length adjustment allows operators to adapt sachet dimensions without mechanical reconfiguration.
The machine is built for consistent cycle timing and controlled sealing temperatures, which helps reduce leakage and film waste. Typical operating parameters include mid-range sachet output speeds, controlled fill accuracy across varying densities, and compatibility with laminated packaging films. The enclosed structure supports hygienic handling in regulated food and processing environments while maintaining straightforward access for cleaning and routine inspection.
Technical Specifications
| Product Code | APSH-40II | APSH-150ll | APSH-800 |
| Capacity (bags/min) | 40-85 | 35-60 | 26-60 |
| Bag Size (LxW)mm | 55-110 x 30-80 | 70-150 x 70-115 | 100-300x40-175 |
| Filling range (ml) | 5-40 | 30-150 | 1400 |
| Power Supply | 220V,50HZ,1.5KW | 220V,50HZ,1.9KW | 220V,50HZ,1.5KW |
| Net Weight (kg) | 300 | 450 | 350 |
| Dimension (L x W x H)mm | 600x 790 x 1780 | 700 x 800 x 1900 | 1200 x 800 x 2000 |
Key Features
- Liquid filling system with solenoid or piston-based volume control
- Stepless sachet length adjustment via operator interface
- Compatible with laminated heat-sealable packaging films
- Stable sealing jaws with controlled temperature regulation
- Designed for viscous and free-flowing liquid products
- Compact vertical layout for space-restricted packing areas
- Film registration sensor for accurate cut positioning
- Low-maintenance mechanical structure for continuous operation
Sauce-Ketchup Packaging Machines
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Frequently Asked Questions
These machines are designed for sauces, ketchup, dressings, pastes, and similar viscous liquids. In UAE food processing units around Dubai and Sharjah, they are commonly used for tomato ketchup, chilli sauce, mayonnaise, and seasoning liquids that require controlled flow and consistent sachet sealing.
Filling accuracy is managed through solenoid valve or piston-based dosing systems that adjust according to product density. This allows stable portion control even when viscosity changes due to temperature or formulation, which is important in GCC environments with variable processing conditions.
Operating speed depends on sachet size, filling volume, and product flow. In practical UAE factory settings, machines are commonly run at controlled mid-range speeds to balance output consistency and seal quality, especially when integrated with downstream cartoning or collection conveyors.
Yes, the machine is suitable for integration with upstream cooking systems and downstream packing lines. In industrial zones such as Abu Dhabi, it is often connected to conveyors, printers, or secondary packaging stations without requiring major layout changes.
Routine maintenance includes cleaning filling valves, inspecting seals, and checking film tracking sensors. UAE operators typically perform daily washdown of product-contact parts and periodic inspection of sealing jaws to maintain hygiene and reduce unplanned downtime.
The machine is designed to operate reliably in warm and humid industrial conditions common across the Middle East. Proper ventilation, regular cleaning, and correct electrical protection help maintain stable performance in food factories and warehouse-based packaging areas.
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