Automatic Vacuum Thermoforming Packaging
The Automatic Vacuum Thermoforming Packaging system is an industrial solution used to form containers, apply vacuum or gas flushing, seal, and cut packaging in a continuous process. This Vacuum Thermoforming Packaging Machine is commonly installed in food factories, processing units, and distribution facilities across the UAE and wider GCC region. It supports multi-tray output per cycle and operates at approximately 200–250 cycles per hour, depending on mold configuration. The system is designed for rigid thermoformed packs with controlled sealing depth and consistent tray geometry.
In UAE facilities around Dubai and Sharjah, the system integrates smoothly with upstream weighing units and downstream inspection or case packing lines. The thermoforming section shapes rigid trays with rounded corners, followed by precise vacuum and gas dosing before sealing and die cutting.
The machine supports multiple mold layouts, allowing either 9 trays per cycle or 6 trays per cycle depending on tray dimensions. Step length is fixed at 233 mm, ensuring accurate indexing and repeatable forming depth. With a Busch 100 m³/h vacuum pump and stable air pressure between 0.6–0.8 MPa, sealing consistency remains reliable during extended production runs. The stainless-steel dominant frame supports hygienic wash-down routines common in Middle East food operations.
Technical Specifications
| Product Code | ADLZ-320H |
| Material | 90% food grade 304 stainless steel, 10% aluminium alloy |
| Film type | Rigid package with round corner |
| Film width | 288mm/338mm |
| Step length | 233mm |
| Voltage | 380V/50HZ/3Phase or customized |
| Mold 1 | 9pcs tray 1 per cycle |
| Mold 2 | 6pcs tray 2 per cycle |
| Power | 12-15KW |
| Language | English |
| Vacuum pump | Busch vacuum pump 100m3/h imported from German |
| Air pressure | Pressure 0.6-0.8Mpa |
| Air compressor | Not include, shall have min 400L gas tank |
| Cut system | Die cut for round corner, Cross/rolling cut knife |
| Pack speed | Pack several trays per cycle, finish about 200-250cycles per hour |
| Function | Form container, feed nuts, vacuum, gas fill, seal, cut |
| Overall size (L*W*H) | 5400*910*1900mm |
| Weight | 1500-2000KG |
Key Features
- Automatic thermoforming, vacuuming, gas filling, sealing, and cutting
- Supports rigid trays with rounded-corner die cutting
- Multiple mold configurations for varied tray output per cycle
- Step length fixed at 233 mm for consistent tray indexing
- Busch 100 m³/h vacuum pump for stable evacuation performance
- Compatible with PP, PET, and composite forming films
- PLC-controlled operation with English interface
- Food-contact construction using 304 stainless steel surfaces
Advantage:
- High production output
- Reduce consumption of package material
- Easy to operate
- Save man power
- Food more healthy
- Totally customized
Automatic Vacuum Thermoforming Packaging
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Frequently Asked Questions
In UAE processing facilities, these machines are commonly used for nuts, dates, fresh fruits, frozen foods, ready portions, and mixed food trays. The thermoforming process creates rigid containers on demand, while vacuum and gas flushing help control oxygen exposure. This makes the system suitable for centralized packing operations supplying retail and export markets.
The machine is designed to integrate with upstream equipment such as combination weighers or manual feeding stations. In facilities around Dubai and Sharjah, products are typically dosed into formed trays before vacuum and sealing. Synchronised indexing ensures smooth handover without disrupting cycle timing.
Output depends on tray size and mold configuration. In most UAE industrial setups, the machine operates at roughly 200–250 cycles per hour, with multiple trays formed per cycle. Stable air pressure and vacuum performance allow consistent output across long shifts when properly maintained.
Stable compressed air between 0.6–0.8 MPa and a properly sized vacuum pump are essential. In hot warehouse environments common in the Middle East, maintaining correct film storage and cooling airflow helps ensure consistent forming depth and reliable heat sealing.
Routine maintenance focuses on cleaning forming molds, sealing frames, and cutting knives, along with scheduled vacuum pump servicing. UAE operators typically perform daily surface cleaning and weekly inspections to maintain hygiene and prevent film residue from affecting seal quality.
Yes. The combination of rigid thermoformed trays, vacuum control, and gas flushing supports shelf-life extension required for export shipments from the UAE to GCC and Africa. Packaging consistency also helps meet labeling, stacking, and transport requirements.
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