Single Head Capping Machine for Plastic Caps
The Plastic Caps Single Head Capping Machine is an automatic capping unit designed for consistent sealing of plastic caps in factory and warehouse production lines. It is commonly used in bottling operations across food processing, chemical handling, and FMCG packaging within the UAE and wider GCC region. The system supports bottle volumes from 500 ml to 5000 ml and maintains stable output between 1800 and 2400 bottles per hour, depending on container size. It addresses the need for controlled torque application and repeatable cap placement in continuous packaging workflows across the Middle East and Africa.
Throughput varies by bottle size, with output reaching approximately 2400 bottles per hour for smaller formats and reducing proportionally for larger containers. Adjustable guides and torque settings allow compatibility with different cap geometries without major tooling changes. The compact footprint and moderate noise level make it suitable for enclosed warehouse floors, contract packing units, and medium-scale manufacturing environments across the UAE.
Technical Specifications
| Product Code | APSC-102 | APSC-103 | APSC-104 |
| Applied bottle range(ml) | 500 | 1000 | 5000 |
| Applied cap size | Customized | ||
| Production Capacity | 1800-2400 bottles/h(500ml-1000ml) 1200-1800 bottles/h(5L) |
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| Yield of capping | >=99% | ||
| Power Supply | 220V 50HZ | ||
| Power Consumption | <=2KW | ||
| Pressure | 0.4-0.6Mpa | ||
| Speed Control | Frequency Convertion | ||
| Single machine noise | <=70Db | ||
| Weight | About 300kg | ||
| Dimension(LxWxH) | 1400x1100x2200(mm) | ||
Key Features
- Single mechanical capping head with controlled torque output
- Compatible with plastic bottles from 500 ml to 5000 ml
- Production capacity up to 2400 bottles per hour for small formats
- Frequency-controlled motor for speed adjustment
- Adjustable conveyor guides for bottle diameter changes
- Cap size customization through replaceable tooling
- Stable operation with air pressure range of 0.4–0.6 MPa
- Low operational noise suitable for indoor packaging lines
Single Head Capping Machine for Plastic Caps
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Frequently Asked Questions
In the UAE, this machine is commonly used in food processing, chemical packaging, and FMCG bottling lines operating from warehouse and factory units. Facilities in Dubai and Sharjah often use it where moderate throughput and consistent torque control are required without the complexity of multi-head systems.
Throughput depends largely on container volume and handling stability. Smaller bottles around 500 ml can reach higher output rates, while larger formats such as 5-liter containers reduce cycle speed. This behavior is typical in UAE lines handling mixed SKUs within the same production shift.
Yes, it is designed for inline integration. The conveyor height and guide rails can be aligned with upstream fillers and downstream labeling machines commonly used in UAE packaging facilities, allowing smooth bottle transfer without manual intervention or line stoppage.
In UAE conditions, routine checks focus on lubrication of moving parts, inspection of torque components, and cleaning of cap contact surfaces. Dust control and periodic electrical panel inspection are also recommended, especially in non-climate-controlled warehouse floors.
The machine operates with enclosed drive sections and controlled torque limits to reduce mechanical stress. Emergency stop controls and guarded capping zones are standard, which is important for facilities running extended shifts in regional industrial zones.
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