Semi-Automatic Tray Sealing/Skin Packaging Machine
The Semi-Automatic Tray Sealing/Skin Packaging Machine is designed for controlled MAP and vacuum skin packaging in medium-volume food operations. It is commonly used in food factories, central kitchens, and packing zones that require flexibility without full automation. The Semi Automatic Tray Sealer supports tray-based sealing with vacuum and optional gas flushing, operating at around 3 cycles per minute with customized tooling. Built for GCC and Middle East conditions, it suits facilities balancing output control, hygiene, and operator involvement.
The semi-automatic design allows operators to load trays manually while the sealing cycle remains PLC-controlled. This setup reduces tooling complexity while maintaining repeatable sealing quality. The system supports vacuum levels down to 0.1 mbar, accommodates tray depths up to 50 mm, and works with standard skin or sealing films up to 440 mm width.
In UAE warehouse workflows, the machine often sits between portioning and labeling stages. Stainless steel construction supports frequent washdown routines, while touch-screen controls simplify parameter adjustments. Its compact footprint and moderate power demand make it suitable for facilities where space, energy control, and operator supervision are key operational considerations.
Technical Specifications
| Product Code | AMPA450 |
| Packing capacity | About 3 cycles per minute |
| Voltage | 380V/50HZ/3phase (can be customized) |
| Controller | IDEC PLC + Weinview touch screen |
| Vacuum pump | Branded ZD vacuum pump 63m3/h |
| Vacuum degree | Maxi 0.1Mba |
| Material | Mainly food grade 304SS |
| Tooling | Include 1 tooling for one tray design. It is customized |
| Overall size | 1350*1050*1650mm |
| Gas source pressure | 0.2-0.3Mpa |
| Power consumption | About 5KW |
| Weight | 450KG |
| Product Code | APSKIN450 |
| Voltage | 380V/3 phase (can be customized) |
| Controller | IDEC PLC+Weinview touch screen |
| Pump power | 2.2KW |
| Main material | 304SS, Aluminium |
| Total power | ~5KW |
| Packing capacity | 3~4 cycles/min |
| Vacuum chamber | 530mm*410mm*60mm |
| Vacuum pump | Rietschle 100 m3/h |
| Vacuum degree | maxi 0.1mbar |
| Maxi depth of tray | 50mm |
| Width of film | 440mm |
| Air pressure | 0.8mpa |
| Hose for connect | φ6.5mm / φ10.0mm |
| Overall size | 1350*1050*1650mm |
| Net Weight | ~450KG |
Key Features
- Semi-automatic tray sealing and vacuum skin packaging operation
- PLC-controlled cycle with touch-screen parameter adjustment
- Vacuum performance up to approximately 0.1 mbar
- Supports skin film and tray sealing film formats
- Custom tooling for specific tray dimensions
- Typical output around 3 cycles per minute
- Food-grade stainless steel contact surfaces
- Optional single or multi-gas flushing configuration
NOTE:
- AMPA450A with multi-gas flush function and gas percentage controller
- AMPA450B with single gas flush function
Semi-Automatic Tray Sealing/Skin Packaging Machine
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Frequently Asked Questions
In the UAE, this machine is commonly installed in central kitchens, food factories, and warehouse packing areas. Facilities in Dubai and Sharjah use it where moderate output and product flexibility are required, especially for ready meals, protein portions, and chilled foods packed for regional GCC distribution.
The machine is usually positioned after manual filling and before labeling or inspection. Operators load trays manually, while sealing remains automated. This setup works well in UAE warehouses where multiple SKUs are packed daily without the need for fully automated lines.
Most UAE users operate the machine at around three cycles per minute. Actual throughput depends on tray size, film type, and operator handling speed. It is designed for steady batch production rather than continuous high-speed processing.
Yes. The system supports vacuum sealing and can be configured for gas flushing where required. This allows UAE processors to apply MAP or skin packaging depending on product type and shelf-life targets.
Routine cleaning of sealing surfaces, checking vacuum pump performance, and inspecting pneumatic lines are essential. In warm UAE environments, maintaining good airflow around the machine helps ensure stable operation during long production shifts.
Training is generally straightforward. Operators need to understand tray loading, parameter adjustment on the touch screen, and basic safety checks. This makes the machine suitable for facilities with mixed skill levels.
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