Semi Auto Thick Liquid Filling Machine
The Semi Auto Thick Liquid Filling Machine is a pneumatic piston-based filling system developed for controlled dosing of viscous and semi-viscous liquids. It is widely used in factories, processing units, and packaging workshops across the UAE, GCC, and wider Middle East. The machine supports stable filling for products with varying flow resistance while maintaining consistent volume control. Typical configurations allow filling ranges from 5 ml up to 5000 ml with an output capacity of approximately 10–18 filling cycles per minute, depending on product density.
The machine integrates smoothly into semi-automatic production workflows, typically paired with manual container placement or short conveyor sections. Operators can adjust filling quantity and speed mechanically to match container size and product characteristics without electronic programming. Available models support filling ranges from small volumes to bulk containers up to 5 litres. The compact table or floor-mounted structure allows installation within limited production spaces. Stainless steel product-contact components enable compatibility with food, chemical, pharmaceutical, and daily-use applications while simplifying cleaning and routine maintenance.
Technical Specifications
It is belonged to semi-automatic piston type filling machine for viscosity. Filling quantity and speed can be adjusted. Easy to operate, with high accuracy,simple to maintain and clean.
| Product Code | APPF-50 | APPF-250 | APPF-500 | APPF-1000 | APPF-2000 | APPF-5000 |
| Voltage (V/Hz) | AC 220/50 or 110/60 | |||||
| Power (W) | 20 | |||||
| Gas Pressure (Mpa) | 0.4-0.6 | |||||
| Filling Range (ml) | 5-50 | 50-250 | 100-500 | 200-1000 | 300-2000 | 500-5000 |
| Filling Capacity (times/min) | 10-18 | |||||
| Filling Accuracy | ≤1% | |||||
| External Dimensions (L×W×H)(cm) | 90X50X105 | 90X50X105 | 100X50X105 | 110×50×105 | 112×50×105 | 130×50×105 |
| Net Weight (kg) | 31 | 30 | 35 | 27 | 32 | 40 |
It is designed for filling products at any kinds of liquid from aquiform to viscosity
| Product Code | APPF-50T | APPF-250T | APPF-500T | APPF-1000T | APPF-2000T | APPF-5000T |
| Voltage (V/Hz) | AC 220/50 or 110/60 | |||||
| Power (W) | 20 | |||||
| Gas Pressure (Mpa) | 0.4-0.6 | |||||
| Filling Range (ml) | 5-50 | 50-250 | 100-500 | 200-1000 | 300-2000 | 500-5000 |
| Filling Capacity (times/min) | 10-18 | |||||
| Filling Accuracy | ≤1% | |||||
| External Dimensions (L×W×H)(cm) | 77X25X78 | 77X25X78 | 88X25X77 | 101X25X77 | 112X25X77 | 130X25X77 |
| Net Weight (kg) | 26.5 | 25.5 | 27 | 40 | 43 | 50 |
Key Features
- Pneumatic piston filling system for viscous and thick liquids
- Adjustable filling volume and cycle speed via mechanical controls
- Filling range options from 5 ml up to 5000 ml
- Typical output of 10–18 fills per minute
- Manual or semi-automatic operating mode selection
- Stainless steel liquid-contact components (SUS304)
- Compact table or floor-mounted machine configuration
- Suitable for food, chemical, pharmaceutical, and industrial pastes
Application:
It is mainly used from aquiform to viscosity products, such as water, juice pesticide, medicine, toothpaste, foods(sesame paste, sweet paste, tomato sauce, cream), chemical glass adhesive, lubricant and special industrial paste
Semi Auto Thick Liquid Filling Machine
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Frequently Asked Questions
In UAE manufacturing environments, the machine is typically used for sauces, creams, gels, syrups, adhesives, and lubricants. Facilities in Dubai and Sharjah often rely on piston-based filling to manage products with inconsistent flow while maintaining controlled volumes across repeated production cycles.
The pneumatic piston system allows operators to regulate filling speed and volume independently. This helps accommodate minor viscosity changes caused by temperature or formulation variation, which is common in UAE food, chemical, and personal care production lines.
Yes. Many UAE warehouses and packaging rooms use the machine with manual container placement and cycle activation. This setup supports flexible batch sizes and mixed SKUs without the complexity of full automation, which is common in regional contract filling operations.
Stable compressed air within the specified pressure range is essential. In UAE factories, air regulators and moisture traps are commonly used to ensure consistent piston movement, especially when filling dense liquids that require controlled discharge force.
Cleaning usually involves flushing the product path and wiping stainless steel contact components. UAE operators prefer this machine because it allows effective cleaning without full disassembly, reducing downtime between different paste or cream formulations.
Operators should isolate the air supply before maintenance, avoid contact with the nozzle during operation, and ensure containers are correctly positioned. These practices align with standard safety procedures followed in UAE industrial and packaging facilities.
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