Omega Plus With Wirecut Depositor
The Omega Plus With Wirecut Depositor is a precision dough depositing and wirecutting system developed for industrial biscuit and confectionery manufacturing in Saudi Arabia. It enables controlled shaping and portioning of soft and stiff dough mixes. With a tray compatibility of up to 450 mm width and programmable storage for 650 recipes, the unit supports repeatable high-volume production in factory environments operating at approximately 18 cycles per minute.
The Omega Plus With Wirecut Depositor is built for structured production lines requiring accurate dough forming and clean wire separation. It is suited for cookie manufacturing, layered bakery products, sponge bases, and structured dough pieces used in industrial confectionery plants.
In large-scale production facilities in Riyadh and food processing factories in Jeddah, the system is commonly installed between mixing stations and tunnel ovens. The conveyor advances forward and backward while the depositing head moves vertically up to 80 mm, allowing complex patterns and layered formations.
The machine supports tray formats up to 400 mm and 450 mm widths. Extended hopper capacity ranges from 31 to 41 litres, enabling longer operating intervals between refills. Up to 650 product programs can be stored, allowing production supervisors to switch between SKUs without recalibration. Stainless steel construction and controlled mobility align with hygiene and operational requirements typical in Saudi manufacturing plants.
Technical Specifications
| Product Coode | Omega Plus 400 |
Omega Plus 450 |
|---|---|---|
| Height (mm) | 1541 | 1541 |
| Height to extended hopper (mm) | 1450 | 1450 |
| Height with lid open extended hopper (mm) | 1980 | 1980 |
| Depth (mm) | 881 | 881 |
| Table width (mm) | 1200 | 1200 |
| Weight with soft hopper fitted (kg) | 197 | 204 |
| Weight with hard hopper fitted (kg) | 210 | 224 |
| Approx. Cycles per minute (mix dependant) | 18 | 18 |
| Extended hopper capacity soft dough (litre) | 36 | 41 |
| Extended hopper capacity hard dough (litre) | 31 | 35 |
| Minimum distance between trays (mm) | 50 | 50 |
| Maximum vertical travel (mm) | 80 | 80 |
| Maximum programme storage | 650 | 650 |
| No of languages | 16 | 16 |
| Electrics | ||
| Power Supply | Single phase, 13A maximum load. Suitable for 110v, 200v, 230v and 240v, 50-60Hz | |
| Maximum power rating | 2.5kW single phased fused at 13A | |
| Noise level | Less than 85db | |
Key Features
- Wirecut mechanism for precise separation of dense dough formulations
- Tray size compatibility up to 450 mm width
- Programmable controller with storage for 650 production settings
- Depositing head with 80 mm vertical travel range
- Cycle rate approximately 18 per minute depending on mix consistency
- Extended hopper options for soft and hard dough applications
- Bidirectional conveyor motion for structured product formation
- Single-phase 13A electrical connection suitable for factory setups
- Heavy-duty stainless steel fabrication for industrial usage
- Locking castors for stable positioning during operation
Omega Plus With Wirecut Depositor
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Frequently Asked Questions
The Omega Plus With Wirecut Depositor operates at approximately 18 cycles per minute, depending on dough type. In industrial plants in Riyadh and Jeddah, throughput is optimized by adjusting deposit speed and tray indexing to match oven capacity and line balancing requirements.
The controller can store up to 650 recipes, allowing production supervisors to switch between product formats without manual recalibration. In Saudi Arabia’s multi-SKU facilities, this reduces downtime during product changeovers and supports batch traceability.
Yes. The wirecut mechanism provides clean separation for firm dough blends commonly used in export biscuit manufacturing. Facilities in Dammam and other logistics hubs benefit from consistent shape control that supports packaging automation and weight compliance.
The bidirectional conveyor, combined with vertical depositing motion up to 80 mm, replicates manual piping movements. This enables structured patterns and layered formations required in confectionery lines across Saudi production environments.
The unit supports trays up to 400 mm and 450 mm widths, aligning with common industrial baking trays used in Saudi Arabia. This compatibility simplifies installation into existing tunnel oven and rack oven workflows.
Regular inspection of the cutting wire alignment, tension, and product feed consistency is essential. In large-scale KSA bakeries, preventive maintenance schedules ensure uniform cutting and reduce scrap during extended production cycles.
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