Automatic Straight Line Piston Filling Machine For Liquid
The Liquid Straight Line Piston Filling Machine is an automatic inline system designed for accurate liquid dosing across continuous production lines. It is commonly deployed in factories and bottling facilities handling edible oils, sauces, chemicals, and liquid food products. The machine supports stable filling through multiple nozzles and controlled piston movement, enabling consistent output at capacities of up to 4000 bottles per hour with filling accuracy maintained within ±0.5%. It is suited for UAE and wider GCC manufacturing environments where repeatability and throughput consistency are operational priorities.
In UAE production facilities across Dubai and Sharjah, the machine is typically integrated upstream of capping, labeling, or induction sealing units. Its modular nozzle configuration, ranging from 4 to 12 filling heads, allows output adjustment based on production demand. Typical throughput spans from 1300 to 4000 bottles per hour depending on nozzle count and container size.
The machine accommodates a wide filling range between 100 ml and 5000 ml while maintaining controlled piston stroke accuracy. Servo-based volume adjustment ensures stable operation during extended shifts, reducing product loss and minimizing overflow. Diving nozzle options support handling foamy liquids without splashing, making the system suitable for food, chemical, and FMCG processing plants operating across the UAE.
Technical Specifications
| Product Code | APG 5600 | ||||
| Nozzle No | 4 | 6 | 8 | 10 | 12 |
| Capacity (bottle/h) | ≤1300 | ≤1900 | ≤2600 | ≤3200 | ≤4000 |
| Filling Precision | ≤±0.5% | ||||
| Power Supply | 220V / 380W 50-60Hz | ||||
| Consumed Power (kw) | 2.5 | 2.5 | 2.8 | 3.5 | 3.5 |
| Compressor (Mpa) | 0.5 - 0.8 Mpa | ||||
| Dimension (mm) | 1600 X 1260 X 2550 | 2180 X 1260 X 2550 | 1600 X 1460 X 2550 | 1900 X 1460 X 2550 | 2180 X 146 0X 2550 |
Key Features
- Inline piston filling system with straight conveyor configuration
- Multiple nozzle options from 4 to 12 filling heads
- Filling capacity up to 4000 bottles per hour
- Servo-controlled piston stroke for volume consistency
- Support for filling ranges between 100 ml and 5000 ml
- Diving nozzle option for foamy or aerated liquids
- No-bottle-no-fill safety interlock as standard
- Touch screen interface for direct volume adjustment
Automatic Straight Line Piston Filling Machine For Liquid
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Frequently Asked Questions
In UAE manufacturing plants, this machine is typically used for edible oils, sauces, syrups, detergents, sanitizers, and chemical liquids. The piston-based filling mechanism handles low to medium viscosity fluids reliably. Diving nozzle options help control splashing when filling foamy or aerated products used in food and FMCG production.
The straight-line layout allows bottles to move continuously through filling stations without rotation or indexing delays. In facilities around Dubai and Sharjah, this design simplifies integration with upstream conveyors and downstream capping or labeling machines, maintaining stable flow during long production shifts.
Actual throughput depends on nozzle count, container size, and liquid behavior. In most UAE plants, operators achieve between 1300 and 4000 bottles per hour. Servo-controlled pistons help maintain consistent cycle times, even when running extended batches or switching between bottle formats.
Filling volume is controlled by piston stroke length, adjusted directly from the touch screen. When switching container sizes, operators recalibrate stroke parameters without mechanical changes. This method supports consistent accuracy within ±0.5% across varied bottle formats used in UAE bottling operations.
Routine maintenance includes piston seal inspection, nozzle cleaning, and periodic lubrication of moving components. In UAE facilities handling oils or chemicals, daily flushing and scheduled seal replacement help maintain performance. The straight-line design provides easy access for cleaning and inspection tasks.
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