Automatic Straight Line Piston Filling Machine
The Automatic Straight Line Piston Filling Machine is a linear filling system designed for controlled volumetric filling of liquid, viscous, and semi-viscous products. It is widely used in cosmetic manufacturing plants, contract filling units, and regulated production environments across the UAE and wider GCC region. The machine supports consistent container handling along a straight conveyor path and ensures repeatable fill accuracy for medium to high output lines. Typical configurations operate with 4 to 12 filling nozzles and achieve throughput levels of up to 4,000 bottles per hour, depending on product characteristics and container size.
In UAE production facilities located in areas such as Dubai and Sharjah, the machine is used for lotions, shampoos, creams, gels, and similar formulations. The straight-line design allows easy integration with upstream bottle infeed systems and downstream capping or labeling equipment. Filling volumes are adjusted directly through the touch interface, reducing mechanical intervention during changeovers.
The system typically operates within filling ranges from 10–1,000 ml and up to 5,000 ml, depending on piston configuration. Output capacity varies from approximately 1,300 to 4,000 bottles per hour based on nozzle count and product viscosity. Functional safeguards such as no-bottle-no-fill logic and diving nozzles help control foaming and spillage, supporting consistent line operation under daily production conditions.
Technical Specifications
| Product Code | APG 5600 | ||||
| Nozzle No | 4 | 6 | 8 | 10 | 12 |
| Capacity (bottle/h) | ≤1300 | ≤1900 | ≤2600 | ≤3200 | ≤4000 |
| Filling Precision | ≤±0.5% | ||||
| Power Supply | 220V / 380W 50-60Hz | ||||
| Consumed Power (kw) | 2.5 | 2.5 | 2.8 | 3.5 | 3.5 |
| Compressor (Mpa) | 0.5 - 0.8 Mpa | ||||
| Dimension (mm) | 1600 X 1260 X 2550 | 2180 X 1260 X 2550 | 1600 X 1460 X 2550 | 1900 X 1460 X 2550 | 2180 X 146 0X 2550 |
Key Features
- Straight-line conveyor layout for synchronized container movement
- Servo-driven piston filling system for repeatable volumetric control
- Configurable nozzle arrangements from 4 to 12 heads
- Touchscreen-based filling volume adjustment
- Double-speed filling profile to reduce splashing and overflow
- Diving nozzle option for foaming or aerated products
- No-bottle-no-fill interlock as standard safety logic
- Compatible with cosmetic liquids and viscous formulations
PERFORMANCE CHARACTERSTICS:
- The filling range starts from 10-1000ml to 500-5000ml
- Servo based system for filling volum
- Using double speed technology to improve production efficiency and prevent material from spilling out
- The adjustment of filling volume is convenient, can be set directly on the touch screen
- Special diving nozzles for foamy products
- No bottle, No filling function as standard
- Stable performance & high accuracy
Automatic Straight Line Piston Filling Machine
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Frequently Asked Questions
The machine is typically used for lotions, shampoos, creams, gels, and liquid personal care products. In UAE manufacturing setups, especially in Dubai and Sharjah, it is preferred for products with consistent viscosity where volumetric piston filling provides stable accuracy across long production runs.
The straight-line layout allows direct alignment with bottle infeed conveyors, capping machines, and labeling systems. This simplifies line balancing in UAE factories and reduces mechanical transitions, making it suitable for compact production floors and retrofit installations within existing packaging lines.
Typical operating output ranges from approximately 1,300 to 4,000 bottles per hour. Actual throughput depends on nozzle count, product viscosity, container size, and line coordination. UAE facilities running multi-shift operations usually configure speeds conservatively to maintain consistency and reduce cleaning interruptions.
Foaming is controlled using diving nozzles and dual-speed filling logic. The nozzle descends into the container before filling begins, reducing air entrapment. This approach is commonly applied in GCC cosmetic plants handling surfactant-based products.
The system includes container presence detection that prevents filling when bottles are missing. This avoids product waste and conveyor contamination. Such controls are essential in UAE facilities where hygiene compliance and line cleanliness are operational priorities.
Regular inspection of piston seals, lubrication of moving components, and scheduled cleaning of product contact parts are required. In UAE environments, daily end-of-shift cleaning and periodic calibration checks help maintain filling precision under continuous production conditions.
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