Automatic Hand Sanitizer Filling Line
The Automatic Hand Sanitizer Filling Line is a fully automated solution designed for accurate filling of liquid and gel-based sanitizers in controlled production environments. It is commonly used in cosmetic factories, hygiene product plants, and contract manufacturing units across the UAE and wider GCC region. The line supports production outputs of up to 4,000 bottles per hour, depending on nozzle configuration, and maintains filling accuracy within ±0.5%, ensuring consistent volume control for regulated hygiene products across Middle East and Africa markets.
In UAE production facilities operating in Dubai and Sharjah, the line is commonly installed in clean manufacturing zones where throughput reliability and operator safety are critical. Multiple nozzle options, ranging from 4 to 12 heads, allow production scaling from pilot batches to continuous output lines. Depending on configuration, the system processes 1,300 to 4,000 bottles per hour, while maintaining pressure stability between 0.5–0.8 MPa.
The enclosed cabinet structure reduces contamination risk and supports long operating cycles. Servo-driven filling heads ensure repeatable dosing, while diving nozzles control foaming during fill. The system integrates smoothly with downstream capping, labeling, and inspection stations used in UAE warehouse and export-oriented operations.
Variable Nozzle Options:
Tailored to meet diverse production demands, our filling line offers a choice of nozzle configurations. Whether you opt for 4, 6, 8, 10, or 12 nozzles, you are ensured swift and accurate fills every time, perfectly suited to your operational pace and volume.
High-Capacity Throughput:
Our machine is not just about precision; it's about power. With a capacity ranging from ≤1300 to ≤4000 bottles per hour, this filling line is engineered to optimize production flow, ensuring that high demand is matched with high throughput.
Precision-Driven Process:
Every drop of hand sanitizer counts, and our machine ensures that each bottle is filled with impeccable accuracy. The streamlined process guarantees minimal wastage, delivering the best value and consistency for both manufacturers and consumers.
Ergonomic Design:
Every element of ATCOPACK's Automatic Hand Sanitizer Filling Line is crafted with the user in mind. Its design focuses on simplicity, efficiency, and ease of maintenance, making it an indispensable asset to any production facility.
ATCOPACK’s Seal of Excellence:
As with all our products, this filling line is a testament to ATCOPACK's commitment to leading-edge technology, reliability, and unparalleled quality. Our brand stands behind every machine, ensuring durability and performance that exceeds industry standards.
Technical Specifications
| Product Code | APG 5600 | ||||
| Nozzle No | 4 | 6 | 8 | 10 | 12 |
| Capacity (bottle/h) | ≤1300 | ≤1900 | ≤2600 | ≤3200 | ≤4000 |
| Filling Precision | ≤±0.5% | ||||
| Power Supply | 220V / 380W 50-60Hz | ||||
| Consumed Power (kw) | 2.5 | 2.5 | 2.8 | 3.5 | 3.5 |
| Compressor (Mpa) | 0.5 - 0.8 Mpa | ||||
| Dimension (mm) | 1600 X 1260 X 2550 | 2180 X 1260 X 2550 | 1600 X 1460 X 2550 | 1900 X 1460 X 2550 | 2180 X 146 0X 2550 |
Key Features
- Multi-nozzle configurations available from 4 to 12 filling heads
- Servo-based filling system with volume control via touch interface
- Production capacity up to 4,000 bottles per hour
- Filling accuracy maintained within ±0.5%
- Diving nozzles designed for foamy sanitizer formulations
- Enclosed stainless steel structure for controlled environments
- No-bottle, no-fill interlock for material conservation
- Compatible with standard sanitizer bottle formats
PERFORMANCE CHARACTERSTICS
- The filling range starts from 50-1000ml
- Servo based system for filling volume
- Using double speed technology to improve production efficiency and prevent material from spilling out
- The adjustment of filling volume is convenient, can be set directly on the touch screen
- Special diving nozzles for foamy products
- No bottle, No filling function as standard
- Stable performance & high accuracy
Automatic Hand Sanitizer Filling Line
Brochure | Quotation | Availability
Fill the form with valid details to receive the information.
Product Videos
Frequently Asked Questions
The Automatic Hand Sanitizer Filling Line is designed for alcohol-based liquids, gel sanitizers, and mildly foaming formulations. Servo-controlled filling and diving nozzles help manage flow stability and reduce splash or foam during filling, which is important in UAE facilities handling large batch hygiene production for retail and export.
The line uses servo-driven filling heads that synchronize with conveyor movement, allowing consistent volume control even as output increases. In operations around Dubai and Sharjah, this helps maintain filling accuracy within ±0.5% while running multi-nozzle configurations during extended shifts.
Yes, the system is commonly integrated with bottle unscramblers, capping machines, and labeling units used in UAE manufacturing plants. Its modular layout and standard conveyor height allow smooth connection within hygiene production lines operating across GCC and Middle East supply chains.
The machine includes an enclosed cabinet structure, emergency stop controls, and a no-bottle-no-fill function. These features reduce spillage, limit operator exposure to alcohol vapors, and support safer operation in high-volume UAE factory environments.
Routine maintenance typically includes cleaning filling nozzles, checking servo calibration, inspecting seals, and monitoring air pressure levels. UAE operators often perform daily sanitation and scheduled inspections to maintain consistent output during continuous production cycles.
Customer Testimonials
GET A QUOTE
Tell us about your business requirement, one of our technical expert will be in touch with you soon..!
NEW PRODUCTS ALERTS
