4 Head Weigher
The 4 Head Weighers system is a free-fall weighing solution designed for handling heavier solid products with stable portion control. It is commonly installed in factories, packing units, and warehouse-based packaging lines across the UAE and wider GCC region. The machine supports bulk weighing tasks where simplicity, accuracy, and gravity-fed discharge are required. Typical operating ranges cover 1 to 10 kg per cycle, with output levels reaching 5 to 30 bags per minute, depending on product characteristics and line layout.
In UAE production facilities, including food and commodity processors in Dubai and Sharjah, this weigher is often positioned above vertical baggers or filling stations. Material is distributed into four weighing hoppers, measured independently, and released through cut-gate mechanisms directly into packaging equipment.
The system handles weighing ranges from 1 to 10 kg, with a working speed of 5–30 bags per minute and an accuracy level around 1%, making it appropriate for medium to high-volume lines where consistency matters more than ultra-high speed.
A stainless steel 304 structure allows operation in humid or dusty environments typical of UAE warehouses. Tool-less hopper access simplifies cleaning between product changes. The touch-screen interface allows operators to adjust parameters during runtime, helping maintain stable output during long shifts without frequent stoppages.
Key Features
- Four-head free-fall weighing design for bulk solid products
- Weighing range suitable for 1–10 kg pack sizes
- Gravity discharge system with cut-gate and vibrator control
- 304 stainless steel frame and product contact parts
- High-precision load cells for consistent weight measurement
- Touch screen control panel for real-time parameter adjustment
- Tool-less hopper release for faster cleaning and maintenance
- Operation possible during continuous production runs
4 Head Weigher
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Frequently Asked Questions
In UAE factories and packing units, a 4 Head Weigher is commonly used for pulses, grains, rice, animal feed, frozen items, and other dense solids. Facilities in Dubai and Sharjah prefer this system when product flow is consistent and pack sizes range between 1 and 10 kg.
A 4 Head Weigher relies on gravity-fed free-fall weighing rather than combination logic. In UAE operations, this makes it suitable for heavier packs where extreme speed is not required, but mechanical simplicity, stable discharge, and easy maintenance are priorities.
Most UAE lines operate between 5 and 30 bags per minute, depending on product density and downstream equipment. Many warehouses and factories intentionally run below peak speed to maintain accuracy and reduce spillage during long operating shifts.
The weigher is usually mounted above VFFS machines or filling chutes. In Abu Dhabi industrial zones, integration often includes belt conveyors or elevators feeding product into the hopper for a continuous and controlled weighing process.
Routine hopper cleaning, vibration checks, and load cell inspection are essential. UAE facilities often schedule regular cleaning due to dust and humidity, while tool-less hopper release helps reduce downtime during product changeovers.
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