Two Way Radio Shuttle System
The Two Way Radio Shuttle System is an automated pallet movement solution used inside high-density racking lanes to handle storage and retrieval tasks. It is widely deployed in warehouses, distribution centers, and manufacturing facilities across the UAE, GCC, and wider Middle East and Africa region. The system supports efficient load transfer by moving pallets in both directions within a lane, reducing manual forklift intervention. Typical handling capacities range up to 1,500 kg per pallet, with stable operation across long racking depths and controlled operating speeds suited for continuous warehouse cycles.
The system is commonly installed in logistics hubs, cold stores, and production warehouses operating in environments such as Dubai and Abu Dhabi, where floor utilization and handling efficiency are critical. It integrates seamlessly with forklifts, pallet stackers, or automated transfer cars, forming a reliable interface between manual handling and automated storage zones.
Operational consistency is achieved through controlled acceleration, positional sensing, and radio-based command execution. Typical configurations support pallet weights between 800 kg and 1,500 kg, lane depths exceeding 30 meters, and throughput rates aligned with medium- to high-volume storage operations. The shuttle is designed for repetitive cycles, predictable motion paths, and low mechanical wear, making it suitable for continuous warehouse use across the UAE and wider MEA region.
Technical Specifications
| Product Code | AXS-S-1200x1000-T1.5 | BXS-S-1200x1000-T1.5 | DXS-S-1200x1000-T1.5 | CXS-S-1200x1200-T2 |
| Dimension (mm) | 964*1040*171 | 948*1040*171 | 948*1040*147 | 952*1200*174 |
| Rail Height (mm) | 140 | 163 | 126 | 163 |
| Weight (kg) | 250 | 250 | 230 | 300 |
| Rated Load (kg) | 1500 | 1500 | 1500 | 2000 |
| Standard Pallet Size | W1200*D1000 Customizable W1000~1600*D1000~1600 |
W1200*D1200 Customizable W1200~1600*D1200~1600 | ||
| Control Method | Remote Control / Wi-Fi Option | |||
| Operating Temperature | -25℃ ~ +60℃ | |||
| Unloaded Travel Speed (m/s) | 1 | 1 | 1 | 0.7 |
| Loaded Travel Speed (m/s) | 0.8 | 0.8 | 0.8 | 0.5 |
| Acceleration (m/s²) | 0.3 | 0.3 | 0.3 | 0.2 |
| Lift Time (s) | 3 | 3 | 2.5 | 3.5 |
| Motor Power | 750W | 1200W | ||
| Positioning Accuracy (mm) | ±3mm | |||
| Number of Travel Wheels | 4 Wheels (Polyurethane) | 8 Wheels (Polyurethane) | ||
| Wheel Diameter | 100mm | 110mm | 100mm | 110mm |
| Battery Capacity | 48V 30, 40, 50AH (Optional) | |||
| Working Time | 6~8 hrs | |||
| Charging Time | 2~3 hrs | |||
| Battery Type | LiFePO4 Battery | |||
| Number of Charge-Discharge Cycles | 1500 | |||
Key Features
- Bidirectional pallet movement within racking lanes
- Rail-guided travel designed for deep-lane storage layouts
- Radio-controlled operation with handheld or fixed controllers
- Compatible with FIFO and LIFO storage logic
- Load handling capacity suitable for standard industrial pallets
- Stable travel speed optimized for repetitive cycles
- Works alongside forklifts and pallet handling equipment
- Designed for ambient and temperature-controlled environments
Two Way Radio Shuttle System
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Frequently Asked Questions
In the UAE, this system is commonly used in pallet warehouses, cold storage facilities, and regional distribution centers. Operations in Dubai and Abu Dhabi often use it where storage depth is high and aisle space is limited. It suits environments handling uniform pallets with repetitive storage and retrieval cycles.
The shuttle operates independently inside the racking lane while forklifts work only at the lane entrance. In UAE warehouses, this separation reduces aisle congestion and handling time. Forklifts place or collect pallets at the rack face, while the shuttle positions loads accurately inside the lane.
Yes, the Two Way Radio Shuttle System is often used in cold and chilled storage across the GCC. The mechanical layout and controlled movement allow stable operation in low-temperature environments, provided battery selection, lubrication, and maintenance schedules are aligned with cold storage operating conditions.
Most configurations used in the Middle East handle pallet loads between 800 kg and 1,500 kg. Lane depth depends on racking design and workflow needs, often exceeding 20–30 meters. The system is selected based on pallet consistency rather than mixed or irregular loads.
Routine inspection focuses on wheel assemblies, rail alignment, sensors, and battery condition. In dusty warehouse environments common in Sharjah or industrial zones, regular cleaning and inspection intervals are important to maintain reliable shuttle travel and consistent positioning accuracy.
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