Automatic Straight Line Piston Filling Machine For Liquid
The Liquid Straight Line Piston Filling Machine is an automatic liquid filling solution developed for continuous industrial bottling operations. It is widely used in Saudi Arabia across food processing, lubricant packaging, and chemical manufacturing plants. The machine supports multi-nozzle filling with volumetric piston control, enabling consistent throughput of up to 4000 bottles per hour and maintaining filling precision within ±0.5%. Its straight-line layout allows smooth integration into high-capacity factory workflows.
In large-scale facilities operating in Riyadh and Jeddah, the machine is commonly installed as part of integrated filling, capping, and labeling lines. The system supports flexible nozzle configurations, allowing manufacturers to scale output based on shift requirements and product viscosity. With nozzle options ranging from 4 to 12 heads, production speeds can be optimized without mechanical reconfiguration.
The filling range covers small to large container sizes, typically from 100 ml up to 5000 ml. Servo-based control allows operators to fine-tune filling parameters directly via the control interface. Diving nozzle technology minimizes air entrapment and spillage, supporting stable operation in food, chemical, and industrial liquid packaging environments throughout Saudi Arabia.
Technical Specifications
| Product Code | APG 5600 | ||||
| Nozzle No | 4 | 6 | 8 | 10 | 12 |
| Capacity (bottle/h) | ≤1300 | ≤1900 | ≤2600 | ≤3200 | ≤4000 |
| Filling Precision | ≤±0.5% | ||||
| Power Supply | 220V / 380W 50-60Hz | ||||
| Consumed Power (kw) | 2.5 | 2.5 | 2.8 | 3.5 | 3.5 |
| Compressor (Mpa) | 0.5 - 0.8 Mpa | ||||
| Dimension (mm) | 1600 X 1260 X 2550 | 2180 X 1260 X 2550 | 1600 X 1460 X 2550 | 1900 X 1460 X 2550 | 2180 X 146 0X 2550 |
Key Features
- Volumetric piston filling mechanism for liquid products
- Straight-line conveyor design for continuous production
- Configurable nozzle count from 4 to 12 heads
- Output capacity reaching 4000 bottles per hour
- High filling precision maintained within ±0.5%
- Servo-driven filling control for repeatable dosing
- Diving nozzles for controlled filling of foamy liquids
- Integrated safety logic to prevent empty container filling
Automatic Straight Line Piston Filling Machine For Liquid
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Frequently Asked Questions
In Saudi Arabia, the machine is widely used in high-throughput factories processing food oils, chemicals, and industrial liquids. The multi-nozzle piston system supports continuous operation across long shifts, which suits production environments in cities such as Riyadh and Jeddah.
Yes, the system supports a broad filling range from approximately 100 ml to 5000 ml. Operators adjust volume settings electronically rather than mechanically. This flexibility is valuable in Saudi plants that handle mixed packaging formats within the same production schedule.
Piston filling delivers a fixed liquid volume per cycle, minimizing overfill and spillage. In Saudi facilities handling high-value liquids, this precision helps control material loss. The optional diving nozzle further reduces splashing during fast filling of thin or foamy liquids.
The machine includes no-bottle-no-fill logic, emergency stop controls, and enclosed filling zones. These safeguards are important in large Saudi factories where multiple operators work near high-speed equipment. Controlled piston movement also reduces sudden pressure surges.
The straight-line configuration aligns naturally with conveyors, cappers, and labelers already installed in Saudi production lines. Electrical and control interfaces are designed for standard industrial integration, allowing smooth synchronization without major layout modifications.
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