Semi-Automatic 3 into 1 Aerosol Filling Machine

The Semi-Automatic Aerosol Filling Machine is a consolidated filling system that performs liquid filling, valve crimping, and propellant injection within one operational frame. It is commonly deployed in Saudi Arabia across industrial factories and controlled aerosol production zones. The machine addresses the need for accurate, repeatable aerosol filling without the complexity of full automation. Typical operating speeds range from 600 to 800 cans per hour, with stable filling accuracy maintained across varying product formulations.



ATCOPACK’s Semi-Automatic 3 into 1 Aerosol Filling Machine is engineered for production environments where reliability and process control are priorities. The machine coordinates liquid dosing, sealing depth control, and gas charging through a unified pneumatic system. This setup reduces handling time and simplifies operator workflow, making it suitable for aerosol manufacturing lines in Riyadh and Dammam.

The system handles a wide spectrum of liquid materials, from light solvents and oils to denser cosmetic or foam-based products. Can dimensions are accommodated within a diameter range of roughly 35 to 70 mm and heights up to 315 mm. Working pressure is maintained between 0.50 and 0.70 MPa, ensuring consistent valve sealing and propellant filling. Liquid dosing accuracy remains within ±1 percent, supporting repeatable batch output. Industrial-grade pneumatic parts and metal valves contribute to long-term operational stability, particularly in factory environments running extended shifts.

Technical Specifications


Pneumatic parts: Air-Tac
Valve: Italy Metalwork

Product Code APLM-GB
Capping dia(mm) Θ26.5-27.5
Capping depth(mm) 5.0-6.0
Aerosol can applied Height 80-315mm
Aerosol can applied Dia 35-70mm
Max. Liquid filling capacity 500ml
Liquid refilling accuracy ≤±1.0%
Max propellant filling capacity 800-1200 cans/h
Liquid refilling accuracy ≤±1.0%
Working pressure 0.50-0.70mpa
Max Exhausting 0.6m³/min
Speed 600-800 cans/h
Dimension(L*W*H) 1200*650*1600mm
Weight 250kg

Key Features


  • Integrated liquid filling, crimping, and gas charging functions
  • Designed for semi-automatic aerosol production workflows
  • Supports propellant filling up to 1200 cans per hour
  • Stable crimping control with defined depth tolerance
  • Pneumatic control system with industrial air components
  • Adjustable for multiple aerosol can formats
  • Consistent filling accuracy within ±1 percent
  • Suitable for chemical, cosmetic, and industrial aerosols
Semi-Automatic 3 into 1 Aerosol Filling Machine
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Frequently Asked Questions


In Saudi Arabia, semi-automatic machines are often chosen for medium-scale production where flexibility is more important than maximum speed. Facilities in Riyadh and Dammam use this setup to handle multiple SKUs without committing to full automation.

The crimping station applies controlled pressure and depth during sealing. This ensures uniform valve attachment, which is critical in Saudi aerosol production where leakage prevention and pressure retention are closely monitored.

Yes. The unit is often positioned as a dedicated aerosol cell within larger production halls. In KSA factories, it is commonly paired with upstream can preparation and downstream labeling or packing stations.

The machine operates reliably within standard industrial air pressure ranges and controlled indoor environments. Saudi facilities typically ensure consistent compressed air supply to maintain filling accuracy and sealing consistency.

Accurate liquid dosing and controlled propellant filling help maintain uniform can weight and pressure. Saudi production teams often perform periodic checks to verify output consistency across long production runs.

Training is generally straightforward. Operators are trained on sequence control, pressure monitoring, and alarm response, allowing Saudi plants to deploy the machine without specialised automation expertise.

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