Automatic Straight Line Piston Filling Machine
The Automatic Straight Line Piston Filling Machine is an industrial filling unit engineered for accurate volumetric dosing along linear production lines. It is commonly deployed in cosmetic and personal care factories across Saudi Arabia where controlled output and repeatability are operational priorities. The machine supports continuous straight-path container flow and maintains stable filling accuracy across varying batch sizes. Standard configurations allow operation with multiple piston heads and support production speeds reaching approximately 4,000 containers per hour, depending on formulation behavior and packaging format.
The straight-line architecture simplifies mechanical alignment with upstream unscramblers and downstream capping or inspection stations. Servo control ensures smooth piston motion, supporting stable fill accuracy even when handling higher-viscosity products. Operators can modify fill quantities directly through the control panel, reducing downtime during product changeovers.
Typical working ranges cover 10 ml to 5,000 ml, with achievable outputs varying from 1,300 to 4,000 bottles per hour depending on nozzle count and product density. Integrated logic prevents filling when containers are absent, while optional diving nozzles assist in managing foamy cosmetic formulations commonly processed in Saudi manufacturing environments.
Technical Specifications
| Product Code | APG 5600 | ||||
| Nozzle No | 4 | 6 | 8 | 10 | 12 |
| Capacity (bottle/h) | ≤1300 | ≤1900 | ≤2600 | ≤3200 | ≤4000 |
| Filling Precision | ≤±0.5% | ||||
| Power Supply | 220V / 380W 50-60Hz | ||||
| Consumed Power (kw) | 2.5 | 2.5 | 2.8 | 3.5 | 3.5 |
| Compressor (Mpa) | 0.5 - 0.8 Mpa | ||||
| Dimension (mm) | 1600 X 1260 X 2550 | 2180 X 1260 X 2550 | 1600 X 1460 X 2550 | 1900 X 1460 X 2550 | 2180 X 146 0X 2550 |
Key Features
- Linear filling configuration for stable production flow
- Volumetric piston dosing with servo motion control
- Multiple nozzle configurations for flexible output planning
- Digital volume setting via operator interface
- Controlled dual-speed filling sequence
- Diving nozzle support for foam-sensitive liquids
- Automatic container detection to avoid dry filling
- Suitable for cosmetic liquids and semi-viscous products
PERFORMANCE CHARACTERSTICS:
- The filling range starts from 10-1000ml to 500-5000ml
- Servo based system for filling volum
- Using double speed technology to improve production efficiency and prevent material from spilling out
- The adjustment of filling volume is convenient, can be set directly on the touch screen
- Special diving nozzles for foamy products
- No bottle, No filling function as standard
- Stable performance & high accuracy
Automatic Straight Line Piston Filling Machine
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Frequently Asked Questions
Yes. The machine is commonly deployed in large-scale cosmetic facilities across Saudi Arabia where consistent volumetric filling is required. Plants in Riyadh and Jeddah often configure higher nozzle counts to support sustained output while maintaining controlled dosing accuracy.
The piston mechanism handles a wide viscosity range, from free-flowing liquids to thicker cosmetic creams. Servo-driven motion ensures smooth suction and discharge cycles, which is important for Saudi factories processing multiple formulations within the same production schedule.
It functions as the primary dosing station between container infeed and downstream capping or sealing equipment. The straight-line configuration supports predictable spacing and timing, which is critical in integrated Saudi production lines operating at regulated speeds.
Fill volumes are adjusted directly through the operator interface without mechanical repositioning. This reduces downtime during SKU changes, a key requirement in Saudi facilities managing multiple product sizes for domestic and export markets.
The machine requires a stable floor, controlled power supply, and clean compressed air within specified pressure ranges. In industrial zones such as Dammam or Jubail, proper utility planning ensures reliable operation across extended production cycles.
Accurate piston displacement, controlled fill speed, and no-bottle-no-fill logic limit overfilling and spillage. This is particularly important in Saudi operations handling high-value cosmetic formulations where material loss directly impacts production costs.
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