Automatic Straight Line Piston Filling Machine
The Automatic Straight Line Piston Filling Machine is a linear volumetric filling solution used in cosmetic and hygiene product manufacturing operations across Oman. It is designed to support consistent filling accuracy while maintaining smooth container movement through straight conveyor alignment. The system is suitable for controlled production environments that require repeatable dosing for liquid and viscous products. Standard operating setups handle multiple filling heads and can reach production capacities of up to 4,000 bottles per hour based on product type and container dimensions.
The straight-line design allows easy coordination with existing filling lines, making it suitable for both standalone installations and integrated packaging systems. Filling volumes are adjusted electronically, allowing operators to switch between product sizes without extensive mechanical recalibration.
Operational ranges typically extend from small-dose fills around 10 ml up to larger volumes approaching 5,000 ml. Output rates generally vary between 1,300 and 4,000 containers per hour, influenced by nozzle quantity and product flow characteristics. Functional controls such as container presence detection and foam-handling nozzle options support steady operation in daily production environments common within Omani cosmetic facilities.
Technical Specifications
| Product Code | APG 5600 | ||||
| Nozzle No | 4 | 6 | 8 | 10 | 12 |
| Capacity (bottle/h) | ≤1300 | ≤1900 | ≤2600 | ≤3200 | ≤4000 |
| Filling Precision | ≤±0.5% | ||||
| Power Supply | 220V / 380W 50-60Hz | ||||
| Consumed Power (kw) | 2.5 | 2.5 | 2.8 | 3.5 | 3.5 |
| Compressor (Mpa) | 0.5 - 0.8 Mpa | ||||
| Dimension (mm) | 1600 X 1260 X 2550 | 2180 X 1260 X 2550 | 1600 X 1460 X 2550 | 1900 X 1460 X 2550 | 2180 X 146 0X 2550 |
Key Features
- Straight conveyor filling architecture for aligned container flow
- Piston-based volumetric filling mechanism
- Flexible nozzle count for varying production scales
- Electronic fill volume adjustment via control panel
- Two-stage filling speed to manage product behavior
- Diving nozzle configuration for foamy materials
- Container sensing to prevent empty-cycle filling
- Adapted for cosmetic and personal care formulations
PERFORMANCE CHARACTERSTICS:
- The filling range starts from 10-1000ml to 500-5000ml
- Servo based system for filling volum
- Using double speed technology to improve production efficiency and prevent material from spilling out
- The adjustment of filling volume is convenient, can be set directly on the touch screen
- Special diving nozzles for foamy products
- No bottle, No filling function as standard
- Stable performance & high accuracy
Automatic Straight Line Piston Filling Machine
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Frequently Asked Questions
The machine is commonly installed in cosmetic and personal care facilities serving domestic and regional distribution. In areas such as Muscat and Sohar, it supports controlled filling for batch-based production aligned with local warehousing and port-linked supply chains.
Yes. Its straight-line footprint and modular nozzle configuration make it suitable for both mid-sized plants and expanding facilities. Omani operators often select configurations that balance output capacity with available floor space.
Consistency is maintained through servo-controlled piston movement and stable container indexing. This minimizes volumetric drift over time, which is important for Omani facilities running extended batches with limited formulation variation.
Product contact parts should be flushed, dismantled where required, and cleaned using appropriate agents based on formulation type. In Omani plants handling cosmetic creams and liquids, routine cleaning between batches helps prevent cross-contamination.
The system accommodates a range of container heights and volumes through adjustable guides and electronic volume control. This flexibility is useful for Omani manufacturers supplying multiple retail formats from a single production line.
Output is influenced by nozzle count, product viscosity, container stability, and downstream equipment coordination. Facilities in Salalah or Sohar often fine-tune speeds to align with packaging, inspection, and palletizing constraints.
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