Automatic Hand Sanitizer Filling Line
The Automatic Hand Sanitizer Filling Line is a high-efficiency filling system developed for hygienic production of liquid and gel sanitizers in industrial facilities. It is commonly deployed in Omani manufacturing plants serving domestic and regional markets. The line supports output rates of up to 4,000 bottles per hour, depending on nozzle count, and maintains consistent filling accuracy within ±0.5%, ensuring uniform product dosing across extended operating cycles.
In Oman, production facilities in Muscat and Sohar often utilize this line for centralized sanitizer manufacturing linked to port-based distribution. The system supports 4 to 12 nozzle configurations, allowing output levels from 1,300 to 4,000 bottles per hour. Operating air pressure remains within 0.5–0.8 MPa, enabling steady performance during long production shifts.
The enclosed machine structure supports hygienic operation and minimizes external contamination risks. Its modular layout allows integration with capping, labeling, and inspection equipment commonly used in Omani industrial zones and export-focused production facilities.
Variable Nozzle Options:
Tailored to meet diverse production demands, our filling line offers a choice of nozzle configurations. Whether you opt for 4, 6, 8, 10, or 12 nozzles, you are ensured swift and accurate fills every time, perfectly suited to your operational pace and volume.
High-Capacity Throughput:
Our machine is not just about precision; it's about power. With a capacity ranging from ≤1300 to ≤4000 bottles per hour, this filling line is engineered to optimize production flow, ensuring that high demand is matched with high throughput.
Precision-Driven Process:
Every drop of hand sanitizer counts, and our machine ensures that each bottle is filled with impeccable accuracy. The streamlined process guarantees minimal wastage, delivering the best value and consistency for both manufacturers and consumers.
Ergonomic Design:
Every element of ATCOPACK's Automatic Hand Sanitizer Filling Line is crafted with the user in mind. Its design focuses on simplicity, efficiency, and ease of maintenance, making it an indispensable asset to any production facility.
ATCOPACK’s Seal of Excellence:
As with all our products, this filling line is a testament to ATCOPACK's commitment to leading-edge technology, reliability, and unparalleled quality. Our brand stands behind every machine, ensuring durability and performance that exceeds industry standards.
Technical Specifications
| Product Code | APG 5600 | ||||
| Nozzle No | 4 | 6 | 8 | 10 | 12 |
| Capacity (bottle/h) | ≤1300 | ≤1900 | ≤2600 | ≤3200 | ≤4000 |
| Filling Precision | ≤±0.5% | ||||
| Power Supply | 220V / 380W 50-60Hz | ||||
| Consumed Power (kw) | 2.5 | 2.5 | 2.8 | 3.5 | 3.5 |
| Compressor (Mpa) | 0.5 - 0.8 Mpa | ||||
| Dimension (mm) | 1600 X 1260 X 2550 | 2180 X 1260 X 2550 | 1600 X 1460 X 2550 | 1900 X 1460 X 2550 | 2180 X 146 0X 2550 |
Key Features
- Available with multiple nozzle configurations for capacity control
- Servo-driven filling system for stable volume accuracy
- Production speeds reaching up to 4,000 bottles per hour
- Filling accuracy maintained within ±0.5%
- Diving nozzle design suitable for foamy liquids
- Enclosed stainless steel cabinet for hygienic processing
- Touchscreen-based operational adjustments
- No-container, no-fill protection logic
PERFORMANCE CHARACTERSTICS
- The filling range starts from 50-1000ml
- Servo based system for filling volume
- Using double speed technology to improve production efficiency and prevent material from spilling out
- The adjustment of filling volume is convenient, can be set directly on the touch screen
- Special diving nozzles for foamy products
- No bottle, No filling function as standard
- Stable performance & high accuracy
Automatic Hand Sanitizer Filling Line
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Frequently Asked Questions
The Automatic Hand Sanitizer Filling Line is well suited for Omani factories operating in controlled industrial zones. Its enclosed design and stable servo filling system support consistent performance in facilities supplying both domestic markets and regional exports.
Depending on nozzle configuration and bottle size, the line can process between 1,300 and 4,000 bottles per hour. In Muscat and Sohar facilities, output is often optimized for steady, continuous production rather than maximum speed.
Yes, the filling line uses diving nozzles specifically designed to control foam formation during filling. This is important for gel-based sanitizers commonly produced in Oman for hospitality, healthcare, and institutional use.
The enclosed stainless steel structure, controlled filling zones, and no-bottle-no-fill logic help reduce contamination risks. These features support hygienic production standards expected in Omani industrial and port-linked manufacturing facilities.
Operators typically perform regular nozzle cleaning, conveyor inspection, and seal checks, along with periodic calibration of filling volumes. These practices help maintain accuracy and uptime in Omani plants running daily production cycles.
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